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Project Brief Introduction:

1.Product:Wet Bagasse Pellet Line

2.Capacity: 7.5-9T/Hour

3.TONY Brand 7.5-9Ton /Hour Wet Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-III-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About  1000kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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1. The working principle of wet bagasse biomass pellet processing equipment

The principle of wet bagasse pellet processing equipment is to squeeze wet bagasse into pellets by physical means. During the pelletizing process, the biomass bagasse raw material falls vertically from the feed port, and the rotation of the pressing roller makes the material continuously and evenly distributed on the surface of the inner cavity of the mold. Under the rolling of the pressing roller, the powdered material passes through the holes of the mold. In this process, the material is subjected to high pressure and high temperature, which causes physical changes or appropriate chemical changes, prompting the powdered material to form a continuously elongated cylindrical solid body. The pellets are then cut by a cutting knife and discharged from the discharge port, completing the pellet pressing process.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1)Efficient pelletizing and stable pellet quality. The core equipment, the ring die pelletizer, utilizes a high-strength alloy ring die and wear-resistant rollers to withstand the high friction of wet sawdust, ensuring continuous production.

(2) Highly adaptable to high-moisture raw materials, it can quickly reduce moisture to the required 10%-15% for pelletizing. Even with large moisture fluctuations (such as sawdust collected during the rainy season), stable operation is maintained.

(3) Energy-saving and environmentally friendly, with high resource utilization.

(4) Highly automated and easy to operate, it monitors parameters such as raw material moisture, pelletizing temperature, and output in real time, automatically adjusting drying time, feed rate, roller speed, and other parameters to minimize manual intervention.

3. Application scenarios of wet bagasse biomass pellet processing equipment   

(1) Heating and Stoves: Wet sugarcane bagasse pellets can be used as a convenient and comfortable fuel for heating and cooking in homes and offices.

(2) Hot Water and Industrial Boilers: These pellets are suitable for hot water boilers and industrial boilers, meeting the heat energy needs of production and industrial processes.

(3)Biomass Power Plants: As a renewable resource, wet sugarcane bagasse pellets can be used as fuel in biomass power plants to produce clean energy.

(4) Replacement of Traditional Fossil Fuels: Due to its environmental benefits and renewability, wet sugarcane bagasse pellets can be used as an alternative to traditional energy sources such as coal, diesel, and natural gas.

(5)Reduced Transportation Costs: Due to their pelletized form, wet sugarcane bagasse pellets are compacted, saving storage space and making them easier to transport, reducing transportation costs.                                                                                                2.图片

TONY Brand 7.5-9 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 7.5-9 Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 7.5-9 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD95*280-280kw, Rotary Drum Dryer-2.5*24m, TONY Pellet Machine- TYJ760-Ⅲ-160kw, Galvanized Pellets Cooler,Double Packing Machine and Belt Conveyors

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1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:10-12Ton/Hour. 

C.TONY brand effective hammer mill TFD95*280-280kw*1set

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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2.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse  from 40% to 10-15%.

B.Capacity:7.5-9 Ton/Hour.

C.TONY use 1 set of 2.5*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:7.5-9Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-160kw*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:7.5-9 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:7.5-9 Ton/Hour. 

C.TONY  brand Double Packing Machine*1 Set

Main Parts: 

(1)TONY Double Packing Machine .

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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Biomass pellets are environmentally friendly solid fuels made from biomass raw materials such as crop straw, forestry waste, sawdust, and rice husks. These raw materials are compressed and molded in specialized equipment to form pellets with a specific shape, density, and calorific value. Biomass resources are abundant and renewable; as long as plants grow, there is a continuous supply of raw materials, such as the large amounts of crop straw and forestry waste produced annually. In the context of energy restructuring, biomass pellets can serve as an effective energy alternative for applications in heating, power generation, and other sectors, alleviating energy shortages.

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1. Renewable Resource: Sugarcane bagasse is a renewable resource that can be processed into pellet feed or biomass pellet fuel.

2. Replacement of Traditional Energy: Solidified bagasse can be used to replace chemical energy sources (diesel, coal, natural gas, etc.) for boiler maintenance at sugar mills, achieving two goals at once. This not only relieves sugar mills of the burden of byproduct disposal but also significantly reduces fuel costs.

3. Addressing Local Energy Needs: After solidification, bagasse is easy to transport and store. It can be supplied to residents near sugar mills and used in biomass pellet furnaces for heating, enhancing the social value of the company.

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