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1. The working principle of wet bagasse biomass pellet processing equipment

The principle of processing wet bagasse into biomass pellets is to use the lignin in the bagasse as a binder, compressing it under high temperature and high pressure.

Specifically, the lignin in bagasse melts at temperatures between 120°C and 160°C, and softens and plasticizes at 180°C. Within this temperature range, under a certain pressure, the lignin tightly bonds with the cellulose in the bagasse. This process is typically completed in a biomass pelletizer, where mechanical force squeezes and compresses the loose bagasse into small, stick-shaped biomass pellets.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1) Energy saving and environmental protection: With the increasing emphasis on environmental protection, such equipment often emphasizes energy-saving and environmentally friendly design

(2) High degree of automation: Modern biomass pellet production equipment is usually equipped with automatic feeding systems and other automated functions to improve production efficiency and reduce manual intervention.

(3) Safety: Operational safety is taken into consideration when designing the equipment, such as setting up protective devices and emergency stop buttons to ensure the safety of operators.

(4) Core components are wear-resistant and damage-resistant: The ring die material is high-strength: The ring die is made of carburized and quenched alloy steel (such as 20CrMnTi), with a surface hardness of HRC60-65, and the inner wall of the forming hole is "polished + nitrided" (roughness Ra≤0.8μm), which reduces friction during extrusion and reduces the wear rate of the ring die.

3. Application scenarios of wet bagasse biomass pellet processing equipment

(1) Industrial boiler fuel

Application targets: Industrial enterprises that require a stable heat source, such as textile mills, paper mills, food processing plants, and chemical plants (such enterprises traditionally rely on coal-fired boilers, which puts great pressure on environmental protection).

(2) Civilian clean heating/cooking

Application targets: Winter heating, home cooking, and decentralized energy needs in small places such as homestays and farmhouses.

(3) Biomass power generation/cogeneration

Application targets: Small and medium-sized biomass power plants (installed capacity 10-30MW), industrial park cogeneration projects (providing electricity and steam for the park).

(4) Agricultural and animal husbandry auxiliary

Application targets: Organic fertilizer production enterprises, flower and seedling planting bases.

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TONY Brand 40-50 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 40-50 Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 40-50 tons per hour

5. Process: Fine Crushing Process - Bagasse Storage Process-Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD120*200-355kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-3.2*28m, TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity: 40-50Ton/Hour. 

C.TONY brand effective hammer mill TFD120*200-355kw*4sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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2.Bagasse Storage Process:

A. This process is mainly used to storage the Bagasse that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and Bagasse in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the Bagasse  that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the Bagasse on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With screws inside the storage bin to prevent Bagasse blocked.

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3.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse  from 40% to 10-15%.

B.Capacity:40-50 Ton/Hour.

C.TONY use 4 sets of 3.2*28m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:40-50Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw*10 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:40-50 Ton/Hour. 

C.TONY brand galvanized pellets cooler *2 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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6.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:40-50 Ton/Hour. 

C.TONY brand ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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The wet sugarcane bagasse biomass pellet project offers environmental advantages: aligned with green development and offering multiple benefits.

1. Addressing waste pollution: Traditionally, wet sugarcane bagasse is dumped or incinerated in the open air, which can easily breed mosquitoes and pollute soil and air. This project transforms it into biomass pellets, turning waste into treasure, reducing agricultural non-point source pollution and generating significant environmental and social benefits.

2. Meeting the "dual carbon" and energy substitution needs: Biomass pellets emit only one-tenth the carbon emissions of coal when burned, with a sulfur content below 0.05%. They can directly replace fossil fuels in industrial boilers and biomass power plants, helping the region achieve carbon reduction targets.

3. Strong policy support: The project falls under the category of "resource utilization of agricultural and forestry waste" and is eligible for multiple preferential policies, reducing initial investment and operational pressures.

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1. High Calorific Value and Low Ash Content

Sugarbage pellet fuel boasts a high calorific value of 3,400 to 4,200 kcal and a low ash content, making it an efficient, environmentally friendly, and clean fuel. It can serve as an alternative to traditional energy sources such as coal, diesel, and natural gas, meeting all the heating needs of a typical sugar refinery.

2. Environmentally Friendly and Clean

Sugarbage pellets produce no polluting gases when burned, and the resulting ash makes an ideal organic fertilizer. Furthermore, sugarbage pellets are carbon neutral, meaning they absorb the carbon dioxide emissions produced during their growth process and do not release other air pollutants into the air.

3. Renewable

Unlike fossil fuels like coal and natural gas, which are depletable, sugarbage pellets are renewable. Sugarcane grows annually, ensuring a continuous supply of raw materials.

4. Turning Waste into Treasure

Sugarbage is a byproduct of the sugar industry. Processing it into biomass pellets can fully utilize sugarcane resources and increase farmers' income. Amidst global energy shortages, sugarbage pellets represent a paradigm shift from "waste" to "wealth."

5. Easy to Use and Store

Sugarbage pellets are easy to use and store, and can be used for heating, household stoves, hot water boilers, industrial boilers, and biomass power plants, replacing firewood, coal, and fuel oil. They are also suitable for use in households, achieving excellent combustion performance.

6. High Return on Investment

Sugarbage pellets have low raw material costs, minimal equipment investment, and simple operation, resulting in a high return on investment.

7. Wide Range of Applications

Sugarbage pellets have a wide range of applications. They can be used to maintain sugar factory boilers during operation and shutdown, provide energy for local residents' daily lives and production, and can even be carbonized and sold as briquettes.

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