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1. The working principle of wet bagasse biomass pellet processing equipment

The wet sugarcane bagasse pelletizing equipment is a specialized processing machine designed specifically for the characteristics of sugarcane bagasse, which has high moisture content and a loose fiber structure.  Its core principle is to transform loose sugarcane bagasse into high-density, high-strength pellets suitable for storage and transportation, through a closed-loop process of "pre-treatment - pelletizing - cooling - packaging," thus producing fuel pellets or industrial raw materials.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1) Energy-saving and environmentally friendly: With increasing public awareness of environmental protection, such equipment typically features energy-saving and environmentally friendly designs.  The emissions of sulfur dioxide and nitrogen oxides during combustion are only 1/5 to 1/3 of those from coal-fired power plants, meeting green production standards.

(2) Easy operation: Modern biomass pellet production equipment usually comes with automatic feeding systems and other automated features to improve production efficiency and reduce manual labor.

(3) Safe and reliable:  Safety is a key consideration in the design of this equipment, including safety guards and emergency stop buttons to ensure the safety of operators.

3. Application scenarios of wet bagasse biomass pellet processing equipment

Sugarcane Processing Industry: Achieving "On-Site Waste Conversion"

Sugarcane processing plants are one of the key application scenarios for wet sugarcane bagasse pelletizing equipment. During the sugar production process, large quantities of fresh sugarcane bagasse are generated, with a moisture content of 60-80%.  If left unproccessed, this bagasse can easily mold and develop an unpleasant odor, requiring additional storage and disposal costs. The equipment can be directly connected to the waste output end of the sugar production line, processing the fresh bagasse into fuel pellets on-site. The resulting pellets can then be used directly in the plant's boilers, replacing coal or natural gas for heat generation during the sugar processing, thus reducing the plant's energy costs.

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TONY Brand 36-45 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 36-45 Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 36-45 tons per hour

5. Process: Fine Crushing Process - Bagasse Storage Process-Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD100*200-315kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-3.2*24m, TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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颗粒+机器图

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1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:36-45 Ton/Hour. 

C.TONY brand effective hammer mill TFD100*200-315kw*4sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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2.Bagasse Storage Process:

A. This process is mainly used to storage the Bagasse that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and Bagasse in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the Bagasse  that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the Bagasse on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With screws inside the storage bin to prevent Bagasse blocked.

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3.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse  from 40% to 10-15%.

B.Capacity:36-45 Ton/Hour.

C.TONY use 4 sets of 3.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:36-45Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw*9 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:36-45 Ton/Hour. 

C.TONY brand galvanized pellets cooler *3 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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6.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:36-45 Ton/Hour. 

C.TONY brand ton packing machine*3 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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Leveraging the technological advantages of our wet sugarcane bagasse pelletizing equipment, the project can be gradually expanded and upgraded: initially focusing on biomass pellet fuel production to accumulate technology and capital; in the mid-term, developing pellet-derived products such as organic seedling growing media and biochar fertilizers; and in the long term, establishing a complete value chain from sugarcane cultivation to sugar processing, bagasse pellet production, and carbon trading, thus creating a regional model project for agricultural waste resource utilization and achieving greater economic and ecological benefits.

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1. Low emissions of combustion pollutants: The raw material, sugarcane bagasse, has a sulfur content of ≤0.1% and a nitrogen content of ≤0.5%. During combustion, the sulfur dioxide emissions are <50mg/m³ and the nitrogen oxide emissions are <150mg/m³, which are only 1/3 and 1/2 of the national coal-fired emission standards, respectively.  Furthermore, there are no emissions of toxic substances such as heavy metals. It can directly replace coal used in industrial boilers and heating systems, helping enterprises meet environmental standards and avoid environmental penalties.

2. Carbon reduction throughout the entire lifecycle: The carbon dioxide absorbed by sugarcane during its growth can offset the carbon dioxide released during the combustion of the pellets, forming a "carbon cycle."  It is both a clean energy carrier and an important tool for enterprises to achieve their "dual carbon" goals.

3. Resource utilization of agricultural waste to reduce pollution: my country produces a large amount of sugarcane bagasse annually. If left unmanaged or burned directly, it can produce foul-smelling gases and pollute soil and water. Converting sugarcane bagasse into high-value energy through pelletization achieves "waste-to-resource" utilization, bringing both economic and environmental benefits.

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