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1. The working principle of wet bagasse biomass pellet processing equipment

Wet bagasse biomass pellet processing equipment is used to crush, dry, and compress wet bagasse and other biomass materials into pelletized fuel. Its working principle is to first crush and dry the wet bagasse through pre-processing equipment such as a grinder and dryer, and then press it into pellets in a pelletizer to produce pelletized biomass fuel that meets quality standards.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1) Full-process integration capability: Crushing and pelletizing equipment forms a continuous production line, covering the crushing, pulverizing, drying, pelletizing, cooling and other links of raw materials. It is suitable for a variety of biomass raw materials such as bamboo, straw, sawdust, sugarcane bagasse biomass pellets, and the finished products can be used in power generation, wood-based panels, papermaking and other fields.                                                                                                                                                                  (2) Environmental protection and economy: By processing waste such as wet sugarcane bagasse, resource waste is reduced. Pellet fuel has high combustion efficiency and low smoke, which is in line with the trend of energy conservation and environmental protection. The equipment is easy to operate and has low maintenance costs, suitable for large-scale production or individual operation.                                                                                                                                                                                                                                      (3) Application scenarios and industry adaptability: The processed sugarcane bagasse pellets can be used as biomass fuel for home heating, industrial boilers or biomass power plants; the crushed sugarcane bagasse can also be directly used to produce feed, realizing the diversified utilization of raw materials.

3. Application scenarios of wet bagasse biomass pellet processing equipment

(1) Industrial heating: Replace fossil fuels and reduce energy costs for enterprises

(2) Civil heating and household energy: Clean alternative to firewood and liquefied petroleum gas

(3) Biomass power generation: Used as a power generation fuel

(4) Agriculture and forestry: Auxiliary heating and organic fertilizer raw materials

(5) Emergency energy reserves: Response to energy shortages and natural disasters

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TONY Brand 32-40 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 32-40 Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 32-40 tons per hour

5. Process: Fine Crushing Process - Bagasse Storage Process-Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD100*200-315kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-2.5*24m, TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:32-40 Ton/Hour. 

C.TONY brand effective hammer mill TFD100*200-315kw*3sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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2.Bagasse Storage Process:

A. This process is mainly used to storage the Bagasse that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and Bagasse in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the Bagasse  that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the Bagasse on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With screws inside the storage bin to prevent Bagasse blocked.

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3.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse  from 40% to 10-15%.

B.Capacity:32-40 Ton/Hour.

C.TONY use 6 sets of 2.5*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:32-40Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw*8 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:32-40 Ton/Hour. 

C.TONY brand galvanized pellets cooler *2 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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6.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:32-40 Ton/Hour. 

C.TONY brand ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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Can bagasse be used as feed pellets?

Bagasse can be used as feed particles after treatment, but it must be ensured that its nutrition is balanced and high safety.

Bagasse, this seemingly abandoned agricultural by-product, is gradually receiving attention in the wave of environmental protection and sustainable development. Many farmers began to think about whether bagasse can be used as animal feed, especially for poultry such as ducks, which have a large amount of food and a high demand. So, can bagasse be used as feed granules for ducks?

1. Feasibility Of Bagasse As Feed Granules

Bagasse is rich in cellulose and hemicellulose, which can be broken down and converted into energy in animals. At the same time, bagasse also contains a certain amount of minerals and vitamins, which has a certain promoting effect on the growth and health of ducks. Therefore, from a nutritional point of view, bagasse as a feed particle is feasible.

However, the high content of cellulose and hemicellulose in bagasse, if used directly as feed, may cause indigestion and nutritional imbalance in animals. Therefore, in practical applications, bagasse needs to be treated to a certain extent, such as crushing, drying, granulation, etc., in order to improve its palatability and nutritional value.

2. The Nutritional Value Of Bagasse Feed Granules

The treated bagasse feed granules have high nutritional value. First, the cellulose and hemicellulose in bagasse can be broken down by microorganisms in poultry and converted into energy substances such as volatile fatty acids, providing adequate energy for animals. Secondly, bagasse also contains a certain amount of protein, minerals and vitamins, which has a positive promoting effect on the growth and health of animals.

3.The Potential Problems Of Bagasse Feed Pellets

Although bagasse has many advantages as an animal feed pellet, there are also some potential problems. First of all, the nutrients in bagasse are relatively simple and lack key nutrients such as essential amino acids required by animals. Therefore, when using bagasse feed pellets, it is necessary to match them with other feeds to ensure the nutritional balance of animals. Secondly, the palatability of bagasse is poor, which may affect the appetite and feed intake of animals. Therefore, it is necessary to pay attention to improving its taste and flavor during processing.

In summary, bagasse can be used as animal feed particles after treatment, but it must be ensured that its nutrition is balanced and high safety. In practical applications, farmers need to carry out reasonable matching and processing according to their own conditions and the needs of animals.

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1. Environmental characteristics

(1) Low pollution emissions: The sulfur and phosphorus content during combustion is extremely low, and the concentration of SO₂ and NOx in the flue gas is much lower than that of coal. It will not produce acid rain, and CO₂ emissions are zero (because plants absorb CO₂ during their growth).

(2) Ash utilization: The ash after combustion is rich in organic potassium and can be recycled as a high-efficiency organic fertilizer.

2. Economic benefits 

(1) Wide range of raw material sources: Sugarcane bagasse is the remaining part after sugarcane juice is squeezed, and millions of tons can be produced each year. The production cost of pellets is lower than that of traditional fossil fuels.

(2) Substitution benefits: Replacing coal can save about 20% to 30% of fuel costs.

3. Wide range of application scenarios

(1) Industrial application: Widely used in boiler heating, power generation and industrial production, such as textile factories, food factories, etc.

(2) Civil heating and living energy: Sugarcane bagasse pellets have high combustion efficiency, are easy to store and use, and are safe and hygienic.

(3) Biomass industrial boilers: As the main fuel for industrial boilers, it replaces coal, heavy oil and natural gas to solve environmental pollution problems.

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