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1. The working principle of wet bagasse biomass pellet processing equipment

(1) Heating and softening: During the pelletizing process, sugarcane bagasse is fed into the biomass pellet machine and heated to the softening point of lignin (120-160°C). At this temperature, lignin softens and becomes sticky, acting as a natural adhesive. Cellulose and hemicellulose act as a skeleton, combining with the softened lignin to form a stable pellet structure.

(2) Compression molding: In the biomass pellet machine, sugarcane bagasse powder is compressed into pellets under high temperature and pressure. The pressure and temperature control between the die and the rollers are key factors to ensure the density and strength of the pellets. The compression ratio of the ring die needs to be adjusted according to the characteristics of the raw material to obtain the best molding effect.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1) Strong adaptability to raw materials: In addition to sugarcane, the equipment can also adapt to a variety of raw materials such as wood chips, straw, rice husks, and bark. The particle size can be adjusted by replacing the mold, which is easy to operate. 

(2) High production efficiency: It has the characteristics of low energy consumption and high output. 

(3) Excellent particle quality: The processed fuel particles have high density and high fuel value. The calorific value of sugarcane bagasse is high. The pellet fuel produced is very popular in the market and has good sales. 

(4) Environmental protection and energy saving: The equipment occupies a small area and has low noise. No binder is required in the production process. In addition, sugarcane bagasse pellet fuel does not produce sulfur dioxide and phosphorus pentoxide when burned, which is beneficial to environmental protection. 

(5) Good component durability: Key components such as rollers are made of alloy steel, which increases the service life. The reducer gear adopts high-precision involute cylindrical helical gear for direct transmission, and the transmission efficiency is as high as over 98%.

3. Application scenarios of wet bagasse biomass pellet processing equipment

(1) Energy sector: biomass energy plants, industrial boiler renovation projects, and household pellet fuel production workshops;

(2) Agriculture sector: livestock farms (producing feed pellets), organic fertilizer plants (producing carrier pellets);

(3) Forestry sector:  Sugarcane product plants，ethanol plant (processing bagasse).

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TONY Brand 28-35 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 28-35 Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 28-35 tons per hour

5. Process: Fine Crushing Process - Bagasse Storage Process-Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD85*250-250kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-2.2*24m, TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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原材料+颗粒图

颗粒+机器图

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1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity: 28-35Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250kw*5sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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2.Bagasse Storage Process:

A. This process is mainly used to storage the Bagasse that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and Bagasse in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the Bagasse  that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the Bagasse on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With screws inside the storage bin to prevent Bagasse blocked.

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3.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse  from 40% to 10-15%.

B.Capacity:28-35 Ton/Hour.

C.TONY use 5 sets of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:28-35Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw*7 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:28-35 Ton/Hour. 

C.TONY brand galvanized pellets cooler *2 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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6.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:28-35 Ton/Hour. 

C.TONY brand ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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Raw material advantages of the wet sugarcane bagasse biomass pellet project—significant cost advantages and a stable and easily accessible supply.

1. Nearly zero raw material cost:

Wet sugarcane bagasse is a waste product left by sugar mills after sugar production. Most mills provide this waste material free of charge or at a low price for disposal. This eliminates the high cost of raw material procurement and only requires a small transportation fee.

2. Guaranteed supply:

Large sugar mills in major sugarcane-producing areas can produce hundreds of tons of wet sugarcane bagasse daily. The project can sign long-term cooperation agreements with these mills to ensure a stable year-round raw material supply (it can be stored in silage or storage sheds during the off-season).

3. Highly adaptable raw material processing:

Wet sugarcane bagasse has a complete fiber structure. After crushing and drying, it can be formed without the addition of additional binders, reducing auxiliary material costs and ensuring that no harmful additives are released during pellet combustion.

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1. Environmental value: Low carbon emissions and outstanding recycling 

(1) Zero net carbon emissions The carbon dioxide absorbed during sugarcane growth is basically balanced with the carbon dioxide released during combustion, which is in line with the concept of "carbon neutrality". Compared with coal burning, it can reduce sulfur dioxide emissions by more than 90% and nitrogen oxide emissions by more than 70%, making it a high-quality alternative energy source for meeting the "dual carbon" goals. 

(2) Closed loop of solid waste resource utilization The ash after combustion is rich in potassium, calcium and other elements and can be used as organic fertilizer to return to farmland or sugarcane plantations, forming a circular economic chain of "sugarcane planting - sugar production - residue pelleting - combustion for heating - ash return to the field", reducing the overall carbon footprint of the industry. 

2. Economic and application characteristics: significant cost advantages and a wide range of application scenarios

(1) Controllable production costs Sugarcane bagasse raw materials are mostly by-products of sugar mills. The acquisition cost is low (nearly zero cost in some areas), and the processing process consumes less energy (mainly in the drying process). Compared with wood chip pellets and straw pellets, the market price of finished products is usually 10%-20% lower, which is very attractive to small and medium-sized enterprises, agricultural cooperatives and household users. 

(2) Flexible application scenarios Granular products are easy to store (can be stacked and take up only 1/3 of the space of loose bagasse) and transport (suitable for bagged or bulk transport). They can be directly used in industrial boilers (such as sugar mills for self-heating and power generation), commercial heating (such as hotels and greenhouses), home heating and biomass gasification power generation projects. Especially in the main sugarcane producing areas (such as Guangxi, Yunnan, Brazil, and India), "local materials and local applications" can be achieved, reducing transportation costs.

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