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1. The working principle of wet bagasse biomass pellet processing equipment
The wet bagasse pellet processing equipment is a special molding equipment designed for the high moisture content and loose fiber structure of bagasse. Its core principle is to transform the loose bagasse into pellet fuel or industrial raw materials with high density, high strength, and easy storage and transportation through a closed-loop process of "pretreatment - molding - cooling - packaging".
2. Characteristics of wet bagasse biomass pellet processing equipment
(1) High centrifugal rate and high pressure: Suitable for pressing materials that are difficult to bond and difficult to form, such as rice husks, sunflower seed shells, peanut shells and other fruit shells; various wood scraps such as pine, birch, poplar, and fruit wood; various crop straws;
(2) Low wear rate and long life of the pressing wheel die: The die is made of alloy steel with a special processing technology, with a hard and wear-resistant surface and a tough core, and has high low-temperature impact toughness.
(3) The pressing roller adopts a vertical structure, direct feeding, high efficiency, and conducive to heat dissipation: The die adopts a vertical mechanism, direct feeding, high efficiency, and conducive to heat dissipation.
(4) Reasonable design and reliable manufacturing quality: It has the characteristics of simple structure, easy operation, small size, small footprint, labor saving and power saving.
3. Application scenarios of wet bagasse biomass pellet processing equipment
(1) Energy sector: biomass energy plants, industrial boiler renovation projects, and household pellet fuel production workshops;
(2) Agriculture sector: livestock farms (producing feed pellets), organic fertilizer plants (producing carrier pellets);
(3) Forestry sector: Sugarcane product plants，ethanol plant (processing bagasse).
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TONY Brand 24-30 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.
1. Capacity: 24-30 Ton/Hour
2. Raw materials: Wet bagasse
3. Moisture: Wet type, about 40%.
4. Application: All kinds of bagasse materials suitable for pellet production.
Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages
5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.
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原材料--成品图
1. Project Name: Wet Bagasse Pellet Production Line
2. Raw Material: All kinds of wet bagasse
3. Moisture Content of Raw Material: 40%
4. Capacity: 24-30 tons per hour
5. Process: Fine Crushing Process - Bagasse Storage Process-Drying Process - Pelletizing Process - Cooling Process - Packing Process
6. Main Equipment: Effective Hammer Mill-TFD85*220-220kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-2*24m, TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors
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How to use the TONY pellet production line to make pellets from wet bagasse? The process mainly includes the following steps and equipment: 1. Use TONY effective hammer mill to crush the slightly larger bagasse into 8-14 mm bagasse.If customer has enough Investment budget,he can also chose TONY Special Cutting Machine for bagasse which will be more expensive than the hammer mill. 2.Use TONY large hydraulic storage silo to storage 8-14 mm bagasse. 3.Use TONY rotary drum dryer to dry the bagasse with a 40% moisture content down to a moisture content of 10%-15%. 4.Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm. 5.Use TONY galvanized pellets cooler to cool the pellets from 80-90°C to 20-30°C. 6.Use TONY Ton packing machine to pack the pellets into bags, each weighing 1 ton. For more detailed information and quotations, you can contact TONY. TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality. |
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原材料+颗粒图
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| Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout. | ||
| 图1 | 图2 | 图3 |
| Effective Hammer Mill | Large Hydraulic Storage Silo | Rotary Drum Dryer |
| 1.To Crush Larger Bagasse Into 8-14mm Baggase. 2.Model: TFD85*220-220KW*4sets 3.Capacity: 6-8Ton/Hour/Set |
1.To Storage Bagasse Before Dryer Control Bagasse Flow Entering The Dryer Model: TCY-30*2sets 2.TONY Uses Galvanized Material |
1.To Dry The 40% Bagasse Into 10-15% Bagasse. 2.Model: THGD2*24*4sets 3.Capacity:6-8Ton/Hour/Set |
| 图4 | 图5 | 图6 |
| Vertical Ring Die Pellet Machine | Galvanized Pellets Cooler | Ton Packing Machine |
| 1.To Press Dry Bagasse Into 6-8mm Biomass Pellets 2.Model: TYJ860-III-280KW*6sets 3.Capacity:4-5 Ton/Hour/Set 4.New 304SS Type |
1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-10*2 sets 3.Capacity:24-30 Ton/Hour |
1.To Pack Pellets Into 1Ton/Bags 2.Model: TBD*2 sets 3.Capacity: 24-30 Ton/Hour |
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1.Bagasse Fine Crushing Process:
A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.
B.Capacity:24-30 Ton/Hour.
C.TONY brand effective hammer mill TFD85*220-220kw*4sets
Main Parts:
(1)TONY Effective Hammer Mill.
(2)Galvanized Dust Collector.
(3)Sawdust Transportation Fan Blower.
(4)Cyclone With Airlock.
(5)Electrical Cabinets.
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2.Bagasse Storage Process:
A. This process is mainly used to storage the Bagasse that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and Bagasse in it is not easy to be blocked.
B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the Bagasse that comes out of the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the Bagasse on the ground directly which may need some labour.
Main Parts:
(1)TONY's new Large Hydraulic Storage Silo.
(2)With screws inside the storage bin to prevent Bagasse blocked.
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3.Wet Bagasse Drying Process:
A.This process is mainly used to dry the bagasse from 40% to 10-15%.
B.Capacity:24-30 Ton/Hour.
C.TONY use 4 sets of 2*24m rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace
TONY dryer use spiral tube material, and is not easy to deform.
Unlike other manufacturers with iron plate splicing welding, very easy to deformation.
Main Parts:
(1)TONY's Rotary Drum Dryer Main Body. (Reducers With Motors and Pips.)
(2)TONY's Hot Stove.
(3)Fan Blower+Cyclone With Airlock.
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4.Pelletizing Process:
A.This process is mainly used to to product pellets into φ6-8mm.
B.Capacity:24-30Ton/Hour.
C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw*6 sets
D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.
Main Parts:
(1)TONY's new Vertical Ring Die Pellet Machine.
(2)Cyclone And Bags Dust Collectors.
(3)Automatic Lubrication System.
(4)Electrical Cabinets.
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5.Cooling Process:
A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃
B.Capacity:24-30 Ton/Hour.
C.TONY brand galvanized pellets cooler *2 sets
Main Parts:
(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.
(2)Cyclone And Bags Dust Collectors.
(3) Fan Blower.
(4)Connect Pipes.
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6.Packing Process:
A.This process is mainly used to pack pellets into 1 Ton/Bags.
B.Capacity:24-30 Ton/Hour.
C.TONY brand ton packing machine*2 sets
Main Parts:
(1)TONY Ton Packing Machine
(2) Electronic Platform Scale Metering System
(3) Automatic Tare, Zero, and Drop Correction Functions
(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy
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1.Overview of the wet bagasse processing biomass pellet project Bagasse has significant advantages as a raw material for biomass pellets.
It has a wide planting range and high calorific value (about 4500 kcal), making it a high-quality raw material for processing biomass pellets. This project can not only achieve efficient resource utilization, but also has good market prospects and economic benefits. It can be widely used in heating, domestic stoves, hot water boilers, industrial boilers and other fields to replace traditional fuels such as firewood and raw coal.
2. Market prospects Product characteristics: The formed bagasse combustion pellets have high specific gravity, small volume, and are resistant to combustion, making them easy to store and transport. Wide application areas drive demand:
In the industrial field, many industrial boilers, kilns and other equipment gradually use bagasse biomass pellets as fuel to replace traditional fossil fuels such as coal, reduce production costs and environmental pollution, and the demand for it in the industrial field continues to increase.
In the heating field, especially in winter heating, the demand for clean energy is particularly urgent. Bagasse biomass pellet fuel has become an ideal choice to replace traditional coal due to its environmental protection and high efficiency, and the market demand is stable.
In addition, the application of sugarcane bagasse biomass pellet fuel in areas such as hot water supply in household life and heating in agricultural greenhouses is also gradually expanding, driving the growth of market demand.
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1. High Return on Investment:
Low raw material costs, minimal equipment investment, and simple operation.
2. Wide Range of Applications:
Easy to use and store. It can be used for heating, household stoves, hot water boilers, industrial boilers, biomass power plants, and other applications, replacing firewood, coal, and fuel oil. It is also suitable for household units. Its excellent combustion performance meets cooking and heating needs.
3. Environmental Benefits:
It is environmentally friendly and carbon neutral, meaning that the carbon dioxide emissions produced during its growth process are absorbed by the plant itself, without releasing other air pollutants into the air. Sugarcane bagasse pellets are a clean and sustainable biomass energy source. After solidification and molding, they are easy to transport and store. They can be supplied locally to residents near sugar mills and used in biomass pellet stoves for heating, enhancing the company's social value.
4. Renewable:
Unlike fossil fuels like coal and natural gas, which are consumable (and take a long time to form), sugarcane bagasse pellets are renewable because sugarcane grows annually, ensuring a continuous supply of raw materials.
5. Turning waste into treasure:
In the context of global energy shortage, sugarcane bagasse pellets are a representative of turning "waste" into wealth. Sugarcane is fully utilized and income is increased.
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