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1. The working principle of wet bagasse biomass pellet processing equipment
The pellet mill's main unit is the core equipment, operating based on the compression mechanism between rollers and a die. When material is fed into the pellet mill, an electric motor drives the main shaft through a gearbox or reducer, which in turn rotates the rollers. As the rollers rotate, they squeeze the material into the pores of the die. Under the influence of high temperature and pressure, the lignin in the sawdust softens, causing the cellulose molecules to dislocate, deform, and expand, allowing adjacent biomass particles to mesh with each other, automatically forming the pellets without any adhesive.
2. Characteristics of wet bagasse biomass pellet processing equipment
(1) High centrifugal rate and high pressure: Suitable for pressing materials that are difficult to bond and difficult to form, such as rice husks, sunflower seed shells, peanut shells and other fruit shells; various wood scraps such as pine, birch, poplar, and fruit wood; various crop straws;
(2) Low wear rate and long life of the pressing wheel die: The die is made of alloy steel with a special processing technology, with a hard and wear-resistant surface and a tough core, and has high low-temperature impact toughness.
(3) The pressing roller adopts a vertical structure, direct feeding, high efficiency, and conducive to heat dissipation: The die adopts a vertical mechanism, direct feeding, high efficiency, and conducive to heat dissipation.
(4) Reasonable design and reliable manufacturing quality: It has the characteristics of simple structure, easy operation, small size, small footprint, labor saving and power saving.
3. Application scenarios of wet bagasse biomass pellet processing equipment
The main reasons for using bagasse to make fuel pellets are its environmental and economic benefits. Bagasse is a renewable biomass resource. Turning it into fuel pellets not only reduces waste generation and disposal, but also conserves energy and raw materials, reduces carbon emissions, and offers high economic value.
Specific advantages of bagasse fuel pellets include:Environmental benefits: Bagasse fuel pellets can reduce greenhouse gas emissions and mitigate environmental pollution.
Economic benefits: Bagasse fuel pellets are low-cost, with a market price of approximately 800 to 900 yuan per ton. They can replace coal and offer higher economic benefits.
Resource utilization: Bagasse is a byproduct, and turning it into fuel pellets allows for full utilization of this resource, avoiding waste.
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TONY Brand 20-25 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.
1. Capacity: 20-25 Ton/Hour
2. Raw materials: Wet bagasse
3. Moisture: Wet type, about 40%.
4. Application: All kinds of bagasse materials suitable for pellet production.
Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages
5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.
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原材料--成品图
1. Project Name: Wet Bagasse Pellet Production Line
2. Raw Material: All kinds of wet bagasse
3. Moisture Content of Raw Material: 40%
4. Capacity: 20-25 tons per hour
5. Process: Fine Crushing Process - Bagasse Storage Process-Drying Process - Pelletizing Process - Cooling Process - Packing Process
6. Main Equipment: Effective Hammer Mill-TFD75*160-160kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-2.2*24m, TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors
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How to use the TONY pellet production line to make pellets from wet bagasse? The process mainly includes the following steps and equipment: 1. Use TONY effective hammer mill to crush the slightly larger bagasse into 8-14 mm bagasse.If customer has enough Investment budget,he can also chose TONY Special Cutting Machine for bagasse which will be more expensive than the hammer mill. 2.Use TONY large hydraulic storage silo to storage 8-14 mm bagasse. 3.Use TONY rotary drum dryer to dry the bagasse with a 40% moisture content down to a moisture content of 10%-15%. 4.Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm. 5.Use TONY galvanized pellets cooler to cool the pellets from 80-90°C to 20-30°C. 6.Use TONY Ton packing machine to pack the pellets into bags, each weighing 1 ton. For more detailed information and quotations, you can contact TONY. TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality. |
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原材料+颗粒图
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| Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout. | ||
| 图1 | 图2 | 图3 |
| Effective Hammer Mill | Large Hydraulic Storage Silo | Rotary Drum Dryer |
| 1.To Crush Larger Bagasse Into 8-14mm Baggase. 2.Model: TFD75*160-160KW*4sets 3.Capacity: 5-6Ton/Hour/Set |
1.To Storage Bagasse Before Dryer Control Bagasse Flow Entering The Dryer Model: TCY-35*2sets 2.TONY Uses Galvanized Material |
1.To Dry The 40% Bagasse Into 10-15% Bagasse. 2.Model: THGD2.2*24*4sets 3.Capacity:5-7Ton/Hour/Set |
| 图4 | 图5 | 图6 |
| Vertical Ring Die Pellet Machine | Galvanized Pellets Cooler | Ton Packing Machine |
| 1.To Press Dry Bagasse Into 6-8mm Biomass Pellets 2.Model: TYJ860-III-280KW*5sets 3.Capacity:4-5Ton/Hour/Set 4.New 304SS Type |
1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-10*1 set 3.Capacity:20-25 Ton/Hour |
1.To Pack Pellets Into 1Ton/Bags 2.Model: TBD*1 set 3.Capacity: 20-25 Ton/Hour |
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1.Bagasse Fine Crushing Process:
A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.
B.Capacity:20-25 Ton/Hour.
C.TONY brand effective hammer mill TFD75*160-160kw*4sets
Main Parts:
(1)TONY Effective Hammer Mill.
(2)Galvanized Dust Collector.
(3)Sawdust Transportation Fan Blower.
(4)Cyclone With Airlock.
(5)Electrical Cabinets.
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2.Bagasse Storage Process:
A. This process is mainly used to storage the Bagasse that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and Bagasse in it is not easy to be blocked.
B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the Bagasse that comes out of the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the Bagasse on the ground directly which may need some labour.
Main Parts:
(1)TONY's new Large Hydraulic Storage Silo.
(2)With screws inside the storage bin to prevent Bagasse blocked.
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3.Wet Bagasse Drying Process:
A.This process is mainly used to dry the bagasse from 40% to 10-15%.
B.Capacity:20-25 Ton/Hour.
C.TONY use 4 sets of 2.2*24m rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace
TONY dryer use spiral tube material, and is not easy to deform.
Unlike other manufacturers with iron plate splicing welding, very easy to deformation.
Main Parts:
(1)TONY's Rotary Drum Dryer Main Body. (Reducers With Motors and Pips.)
(2)TONY's Hot Stove.
(3)Fan Blower+Cyclone With Airlock.
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4.Pelletizing Process:
A.This process is mainly used to to product pellets into φ6-8mm.
B.Capacity:20-25Ton/Hour.
C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw*5 sets
D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.
Main Parts:
(1)TONY's new Vertical Ring Die Pellet Machine.
(2)Cyclone And Bags Dust Collectors.
(3)Automatic Lubrication System.
(4)Electrical Cabinets.
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5.Cooling Process:
A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃
B.Capacity:20-25 Ton/Hour.
C.TONY brand galvanized pellets cooler *1 set
Main Parts:
(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.
(2)Cyclone And Bags Dust Collectors.
(3) Fan Blower.
(4)Connect Pipes.
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6.Packing Process:
A.This process is mainly used to pack pellets into 1 Ton/Bags.
B.Capacity:20-25 Ton/Hour.
C.TONY brand ton packing machine*1 set
Main Parts:
(1)TONY Ton Packing Machine
(2) Electronic Platform Scale Metering System
(3) Automatic Tare, Zero, and Drop Correction Functions
(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy
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Biomass pellets are environmentally friendly solid fuels made from biomass raw materials such as crop straw, forestry waste, sawdust, and rice husks. These raw materials are compressed and molded in specialized equipment to form pellets with a specific shape, density, and calorific value. Biomass resources are abundant and renewable; as long as plants grow, there is a continuous supply of raw materials, such as the large amounts of crop straw and forestry waste produced annually. In the context of energy restructuring, biomass pellets can serve as an effective energy alternative for applications in heating, power generation, and other sectors, alleviating energy shortages.
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1.As a solid biofuel:
Bagasse pellets can be directly burned in boilers, replacing coal, fuel oil, or natural gas to provide steam, heat, or electricity for sugar refineries, other industrial users, and district heating facilities.
2.Carbonization for Sale:
The bagasse pellets produced by the biomass pellet machine can be further carbonized and processed in a charcoal machine to produce charcoal sticks or briquettes for sale.
3. Pollution-Free Combustion:
Bagasse pellets produce no pollutants after combustion, and the resulting ash is an ideal organic fertilizer, making it a clean and sustainable biomass energy source.
4. Ease of Transportation and Storage:
The solidified bagasse reduces its volume by over 85%, making it easier to transport and store. Its density, durability, and combustion characteristics are significantly improved, significantly increasing its value and potential applications.
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