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Project Brief Introduction:
1.Product:Wet Bagasse Pellet Line
2.Capacity: 18 -20T/Hour
3.TONY Brand 18-20 Ton /Hour Wet Bagasse Pellet Line Project Process
4.Main Machine:Hammer Mill,Large Hydraulic Storage Silo,Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-280KW(,Pellets Cooler,Packing Machine And Belt Conveyors
5.Total Power: About 2170 kw
6.Need Area: About ㎡ L: M W: M H: M
Project Layout For Customer:
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1. The working principle of wet bagasse biomass pellet processing equipment
The process of processing wet bagasse into biomass pellets involves multiple physical and chemical steps. Its core principle is to convert wet bagasse into solid fuel with high energy density through the action of physical compression and chemical composition. The process of processing wet bagasse into biomass pellets not only solves the problem of bagasse disposal, but also provides a new way for the development of renewable energy, with significant environmental and economic benefits.
2. Characteristics of wet bagasse biomass pellet processing equipment
(1) The main parts are made of wear-resistant materials with special treatment: so it can be pressed continuously and durable.
(2) Suitable for pressing and forming various biomass raw materials: low energy consumption and high production efficiency.
(3) Increased machine stability and durability: automatic lubrication system
(4) Increased pitch and feed rate: thus significantly increasing production.
(5) Improved mold structure: reduced friction between the machine and the raw material, and increased particle density
3. Application scenarios of wet bagasse biomass pellet processing equipment
Bagasse pellet fuel produced by sugarcane biomass pellet processing equipment can be widely used in a variety of fields, including industrial production and energy supply.
In the industrial sector, it can be used in boilers, die-casting machines, industrial furnaces, incinerators, smelting furnaces, and drying equipment, such as aluminum processing in spray drying lines, casting heat treatment, annealing furnaces, aluminum rod heating furnaces, and drying equipment for paint, wood, sand and gravel, leather, clothing, ceramics, paper products, and food.
In terms of energy supply, it can be used in biomass power generation, fireplaces, and home heating systems.
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TONY Brand 18-20 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.
1. Capacity: 18-20 Ton/Hour
2. Raw materials: Wet bagasse
3. Moisture: Wet type, about 40%.
4. Application: All kinds of bagasse materials suitable for pellet production.
Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages
5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.
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1. Project Name: Wet Bagasse Pellet Production Line
2. Raw Material: All kinds of wet bagasse
3. Moisture Content of Raw Material: 40%
4. Capacity: 18-20 tons per hour
5. Process: Fine Crushing Process - Bagasse Storage Process-Drying Process - Pelletizing Process - Cooling Process - Packing Process
6. Main Equipment: Effective Hammer Mill-TFD75*132-132kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-3*24m, TONY Pellet Machine- TYJ860-Ⅲ-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors
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How to use the TONY pellet production line to make pellets from wet bagasse? The process mainly includes the following steps and equipment: 1. Use TONY effective hammer mill to crush the slightly larger bagasse into 8-14 mm bagasse.If customer has enough Investment budget,he can also chose TONY Special Cutting Machine for bagasse which will be more expensive than the hammer mill. 2.Use TONY large hydraulic storage silo to storage 8-14 mm bagasse. 3.Use TONY rotary drum dryer to dry the bagasse with a 40% moisture content down to a moisture content of 10%-15%. 4.Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm. 5.Use TONY galvanized pellets cooler to cool the pellets from 80-90°C to 20-30°C. 6.Use TONY Ton packing machine to pack the pellets into bags, each weighing 1 ton. For more detailed information and quotations, you can contact TONY. TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality. all the above - mentioned products at highly competitive prices and with excellent quality. |
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| Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout. | ||
| 图1 | 图2 | 图3 |
| Effective Hammer Mill | Large Hydraulic Storage Silo | Rotary Drum Dryer |
| 1.To Crush Larger Bagasse Into 8-14mm Baggase. 2.Model: TFD75*132-132KW*4sets 3.Capacity: 4-5Ton/Hour/Set |
1.To Storage Bagasse Before Dryer Control Bagasse Flow Entering The Dryer Model: TCY-25*2sets 2.TONY Uses Galvanized Material |
1.To Dry The 40% Bagasse Into 10-15% Bagasse. 2.Model: THGD3*24*2sets 3.Capacity:9-10Ton/Hour/Set |
| 图4 | 图5 | 图6 |
| Vertical Ring Die Pellet Machine | Galvanized Pellets Cooler | Ton Packing Machine |
| 1.To Press Dry Bagasse Into 6-8mm Biomass Pellets 2.Model: TYJ860-III-280KW*4sets 3.Capacity:4-5 Ton/Hour/Set 4.New 304SS Type |
1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-10*2 sets 3.Capacity:18-20 Ton/Hour |
1.To Pack Pellets Into 1Ton/Bags 2.Model: TBD*2 sets 3.Capacity: 18-20 Ton/Hour |
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1.Bagasse Fine Crushing Process:
A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.
B.Capacity:16-20 Ton/Hour.
C.TONY brand effective hammer mill TFD75*132-132kw*4sets
Main Parts:
(1)TONY Effective Hammer Mill.
(2)Galvanized Dust Collector.
(3)Sawdust Transportation Fan Blower.
(4)Cyclone With Airlock.
(5)Electrical Cabinets.
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2.Bagasse Storage Process:
A. This process is mainly used to storage the Bagasse that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and Bagasse in it is not easy to be blocked.
B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the Bagasse that comes out of the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the Bagasse on the ground directly which may need some labour.
Main Parts:
(1)TONY's new Large Hydraulic Storage Silo.
(2)With screws inside the storage bin to prevent Bagasse blocked.
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3.Wet Bagasse Drying Process:
A.This process is mainly used to dry the bagasse from 40% to 10-15%.
B.Capacity:18-20 Ton/Hour.
C.TONY use 2 sets of 3*24m rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace
TONY dryer use spiral tube material, and is not easy to deform.
Unlike other manufacturers with iron plate splicing welding, very easy to deformation.
Main Parts:
(1)TONY's Rotary Drum Dryer Main Body. (Reducers With Motors and Pips.)
(2)TONY's Hot Stove.
(3)Fan Blower+Cyclone With Airlock.
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4.Pelletizing Process:
A.This process is mainly used to to product pellets into φ6-8mm.
B.Capacity:18-20Ton/Hour.
C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw*4 sets
D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.
Main Parts:
(1)TONY's new Vertical Ring Die Pellet Machine.
(2)Cyclone And Bags Dust Collectors.
(3)Automatic Lubrication System.
(4)Electrical Cabinets.
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5.Cooling Process:
A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃
B.Capacity:18-20 Ton/Hour.
C.TONY brand galvanized pellets cooler *2 sets
Main Parts:
(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.
(2)Cyclone And Bags Dust Collectors.
(3) Fan Blower.
(4)Connect Pipes.
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6.Packing Process:
A.This process is mainly used to pack pellets into 1 Ton/Bags.
B.Capacity:18-20 Ton/Hour.
C.TONY brand ton packing machine*2 sets
Main Parts:
(1)TONY Ton Packing Machine
(2) Electronic Platform Scale Metering System
(3) Automatic Tare, Zero, and Drop Correction Functions
(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy
6.Packing Process:
A.This process is mainly used to pack pellets into 1 Ton/Bags.
B.Capacity:18-20 Ton/Hour.
C.TONY brand ton packing machine*2 sets
Main Parts:
(1)TONY Ton Packing Machine
(2) Electronic Platform Scale Metering System
(3) Automatic Tare, Zero, and Drop Correction Functions
(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy
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1.Overview of the wet bagasse processing biomass pellet project Bagasse has significant advantages as a raw material for biomass pellets.
It has a wide planting range and high calorific value (about 4500 kcal), making it a high-quality raw material for processing biomass pellets. This project can not only achieve efficient resource utilization, but also has good market prospects and economic benefits. It can be widely used in heating, domestic stoves, hot water boilers, industrial boilers and other fields to replace traditional fuels such as firewood and raw coal.
2. Market prospects Product characteristics
The formed bagasse combustion pellets have high specific gravity, small volume, and are resistant to combustion, making them easy to store and transport. Wide application areas drive demand:
In the industrial field, many industrial boilers, kilns and other equipment gradually use bagasse biomass pellets as fuel to replace traditional fossil fuels such as coal, reduce production costs and environmental pollution, and the demand for it in the industrial field continues to increase.
In the heating field, especially in winter heating, the demand for clean energy is particularly urgent. Bagasse biomass pellet fuel has become an ideal choice to replace traditional coal due to its environmental protection and high efficiency, and the market demand is stable.
In addition, the application of sugarcane bagasse biomass pellet fuel in areas such as hot water supply in household life and heating in agricultural greenhouses is also gradually expanding, driving the growth of market demand.
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1. Processing adaptability
Sugar bagasse has a loose fiber structure. After crushing, drying (moisture content reduced to 12%-15%), and extrusion molding, it is easy to form pellets with a density of 1.1-1.3g/cm³. During the molding process, lignin can naturally act as a binder, without the need to add chemical binders, ensuring the natural properties of the product.
2. Combustion performance: high calorific value and stable combustion
(1) Considerable energy density
The low calorific value of the molded sugar bagasse pellets is about 16-18MJ/kg, which is slightly lower than wood chip pellets (18-20MJ/kg), but higher than rice husk and straw pellets (13-15MJ/kg). It can meet the heat requirements of small and medium-sized boilers, household heating stoves and other equipment. Burning 1 ton of pellets is equivalent to the heat output of about 0.5 tons of standard coal.
(2) Strong combustion stability
The granular structure ensures uniform ventilation during combustion, making it less likely to cause "coking" (the ash content is only 2%-4%).The combustion efficiency can reach over 85%, which is more than double that of loose burning of sugarcane bagasse (efficiency of about 40%), and reduces the emission of unburned particulate matter in the flue gas.
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