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Project Brief Introduction:
1.Product:Wet Bagasse Pellet Line
2.Capacity: 18 T/Hour
3.TONY Brand 18 Ton /Hour Wet Bagasse Pellet Line Project Process
4.Main Machine:Hammer Mill,Large Hydraulic Storage Silo,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-200KW(,Pellets Cooler,Packing Machine And Belt Conveyors
5.Total Power: About 2150 kw
6.Need Area: About ㎡ L: M W: M H: M
Project Layout For Customer:
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1. The working principle of wet bagasse biomass pellet processing equipment
The core principle of biomass pellet processing equipment (such as pellet mills) is to convert biomass feedstock into high-density pellet fuel through mechanical compression. The basic process involves three steps: feedstock pretreatment (crushing and drying), mechanical compression, and finished product processing (cooling and packaging). For example, in a ring die pellet mill, a motor connected to a reducer via a coupling drives the ring die. Feedstock enters the compression zone under gravity, where compression rollers squeeze the material into the ring die holes. After the pellets are formed in the die, a cutter cuts them into pellets of fixed lengths.
2. Characteristics of wet bagasse biomass pellet processing equipment
(1) This wet sugarcane bagasse biomass pelletizing equipment is highly efficient and energy-saving, capable of rapidly processing biomass raw materials into fuel pellets, significantly improving production efficiency.
(2) The equipment has strong adaptability to various raw materials, suitable for pelletizing different types of biomass. It comes with multiple types of molds, allowing users to select the appropriate mold for different raw materials, enhancing its versatility.
(3) The equipment features a mature design, ensuring stable pellet quality and consistent output, resulting in high-quality products.
(4) The equipment is easy to operate, highly automated, and requires minimal manpower, effectively reducing labor intensity and improving production efficiency.
3. Application scenarios of wet bagasse biomass pellet processing equipment
(1) Industrial boiler fuel
Application targets: Industrial enterprises that require a stable heat source, such as textile mills, paper mills, food processing plants, and chemical plants (such enterprises traditionally rely on coal-fired boilers, which puts great pressure on environmental protection).
(2) Civilian clean heating/cooking
Application targets: Winter heating, home cooking, and decentralized energy needs in small places such as homestays and farmhouses.
(3) Biomass power generation/cogeneration
Application targets: Small and medium-sized biomass power plants (installed capacity 10-30MW), industrial park cogeneration projects (providing electricity and steam for the park).
(4) Agricultural and animal husbandry auxiliary
Application targets: Organic fertilizer production enterprises, flower and seedling planting bases.
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TONY Brand 18 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.
1. Capacity: 18 Ton/Hour
2. Raw materials: Wet bagasse
3. Moisture: Wet type, about 40%.
4. Application: All kinds of bagasse materials suitable for pellet production.
Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages
5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources
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原材料--成品图
1. Project Name: Wet Bagasse Pellet Production Line
2. Raw Material: All kinds of wet bagasse
3. Moisture Content of Raw Material: 40%
4. Capacity: 18 tons per hour
5. Process: Fine Crushing Process - Bagasse Storage Process-Drying Process - Pelletizing Process - Cooling Process - Packing Process
6. Main Equipment: Effective Hammer Mill-TFD75*132-132kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-2.8*24m, TONY Pellet Machine- TYJ760-Ⅲ-200kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors
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How to use the TONY pellet production line to make pellets from wet bagasse? The process mainly includes the following steps and equipment: 1. Use TONY effective hammer mill to crush the slightly larger bagasse into 8-14 mm bagasse.If customer has enough Investment budget,he can also chose TONY Special Cutting Machine for bagasse which will be more expensive than the hammer mill. 2.Use TONY large hydraulic storage silo to storage 8-14 mm bagasse. 3.Use TONY rotary drum dryer to dry the bagasse with a 40% moisture content down to a moisture content of 10%-15%. 4.Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm. 5.Use TONY galvanized pellets cooler to cool the pellets from 80-90°C to 20-30°C. 6.Use TONY Ton packing machine to pack the pellets into bags, each weighing 1 ton. For more detailed information and quotations, you can contact TONY. TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality. |
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| Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout. | ||
| 图1 | 图2 | 图3 |
| Effective Hammer Mill | Effective Hammer Mill | Rotary Drum Dryer |
| 1.To Crush Larger Bagasse Into 8-14mm Baggase. 2.Model: TFD75*132-132KW*4sets 3.Capacity: 4-5Ton/Hour/Set |
1.To Storage Bagasse Before Dryer Control Bagasse Flow Entering The Dryer Model: TCY-20*2sets 2.TONY Uses Galvanized Material |
1.To Dry The 40% Bagasse Into 10-15% Bagasse. 2.Model: THGD2.8*24*2sets 3.Capacity:9Ton/Hour/Set |
| 图4 | 图5 | 图6 |
| Vertical Ring Die Pellet Machine | Galvanized Pellets Cooler | Ton Packing Machine |
| 1.To Press Dry Bagasse Into 6-8mm Biomass Pellets 2.Model: TYJ760-III-200KW*6sets 3.Capacity:3 Ton/Hour/Set 4.New 304SS Type |
1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-10*2 sets 3.Capacity:18 Ton/Hour |
1.To Pack Pellets Into 1Ton/Bags 2.Model: TBD*2 sets 3.Capacity: 18 Ton/Hour |
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高效粉碎机
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1.Bagasse Fine Crushing Process:
A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.
B.Capacity:18 Ton/Hour.
C.TONY brand effective hammer mill TFD75*132-132kw*4sets
Main Parts:
(1)TONY Effective Hammer Mill.
(2)Galvanized Dust Collector.
(3)Sawdust Transportation Fan Blower.
(4)Cyclone With Airlock.
(5)Electrical Cabinets.
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2.Bagasse Storage Process:
A. This process is mainly used to storage the Bagasse that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and Bagasse in it is not easy to be blocked.
B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the Bagasse that comes out of the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the Bagasse on the ground directly which may need some labour.
Main Parts:
(1)TONY's new Large Hydraulic Storage Silo.
(2)With screws inside the storage bin to prevent Bagasse blocked.
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3.Wet Bagasse Drying Process:
A.This process is mainly used to dry the bagasse from 40% to 10-15%.
B.Capacity:18 Ton/Hour.
C.TONY use 2 sets of 2.8*24m rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace
TONY dryer use spiral tube material, and is not easy to deform.
Unlike other manufacturers with iron plate splicing welding, very easy to deformation.
Main Parts:
(1)TONY's Rotary Drum Dryer Main Body. (Reducers With Motors and Pips.)
(2)TONY's Hot Stove.
(3)Fan Blower+Cyclone With Airlock.
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4.Pelletizing Process:
A.This process is mainly used to to product pellets into φ6-8mm.
B.Capacity:18Ton/Hour.
C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-200kw*6 sets
D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.
Main Parts:
(1)TONY's new Vertical Ring Die Pellet Machine.
(2)Cyclone And Bags Dust Collectors.
(3)Automatic Lubrication System.
(4)Electrical Cabinets.
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5.Cooling Process:
A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃
B.Capacity:18 Ton/Hour.
C.TONY brand galvanized pellets cooler *2 sets
Main Parts:
(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.
(2)Cyclone And Bags Dust Collectors.
(3) Fan Blower.
(4)Connect Pipes.
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6.Packing Process:
A.This process is mainly used to pack pellets into 1 Ton/Bags.
B.Capacity:18 Ton/Hour.
C.TONY brand ton packing machine*2 sets
Main Parts:
(1)TONY Ton Packing Machine
(2) Electronic Platform Scale Metering System
(3) Automatic Tare, Zero, and Drop Correction Functions
(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy
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Key recommendations for the success of wet sugarcane bagasse processing biomass pellet projects
1. Start small and expand production gradually: It is not recommended to directly go to a large-scale production line in the early stage (high investment and high risk). It is recommended to start with a small 2t/h production line first, accumulate raw material resources, customer resources and production experience, and then upgrade production capacity;
2.Bind upstream and downstream to form a closed loop: Establish stable cooperation with sugarcane product factories and sugarcane cooperatives upstream, and give priority to connecting with "nearby customers" (such as surrounding industrial enterprises and heating companies) downstream to reduce transportation costs and improve capital turnover efficiency;
3.Pay attention to environmental protection and safety: Strictly implement environmental impact assessment requirements (especially dust removal systems to avoid penalties for dust pollution), equip production workshops with fire extinguishers and fire hydrants, and conduct regular safety training (to avoid fires and equipment injuries);
4.Pay attention to policy trends: Timely connect with local development and reform and agricultural departments to strive for policy support such as equipment subsidies and tax incentives to reduce initial investment and tap into the long-term value-added space of the project.
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Core Advantages
1. Environmentally Friendly and Clean:
Sulfur dioxide emissions during combustion are less than 50 mg/m³ and nitrogen oxide emissions are less than 200 mg/m³, significantly lower than coal (sulfur dioxide emissions are approximately 2000 mg/m³), and it complies with the EU EN14961 standard for biomass pellets.
2. High Calorific Value:
With a low calorific value of approximately 16-18 MJ/kg (equivalent to 0.6-0.7 kg of standard coal), it can meet the needs of industrial boilers and residential heating.
3. Low Cost:
Sugarcane bagasse is a waste product from juice extraction plants, and its raw material cost is extremely low (in some areas, it is available free of charge, with only transportation costs required), significantly lower than coal and natural gas.
4. Carbon Sequestration and Emission Reduction:
It is a "carbon-neutral" fuel (the carbon dioxide absorbed during sugarcane growth is balanced by the carbon dioxide released during combustion), helping companies achieve their "dual carbon" goals.
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公司展会图
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