1.图

Project Brief Introduction:

1.Product:Wet Bagasse Pellet Line

2.Capacity: 15-18 T/Hour

3.TONY Brand 15-18 Ton /Hour Wet Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill,Large Hydraulic Storage Silo,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 2000 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of wet bagasse biomass pellet processing equipment

The core logic behind wet bagasse molding can be summarized as follows: based on the raw material's inherent composition, engineering techniques are used to control moisture, temperature, and pressure parameters to achieve a morphological and performance transition from "loose waste" to high-density fuel. This process, which requires no chemical binders and relies entirely on the thermoplastic properties of lignin and the mechanical entanglement of fibers, not only addresses the environmental concerns of bagasse disposal but also enables the efficient use of renewable energy.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1) High centrifugal rate and high pressure:

Suitable for pressing materials that are difficult to bond and difficult to form, such as rice husks, sunflower seed shells, peanut shells and other fruit shells; various wood scraps such as pine, birch, poplar, and fruit wood; various crop straws;

(2) Low wear rate and long life of the pressing wheel die:

The die is made of alloy steel with a special processing technology, with a hard and wear-resistant surface and a tough core, and has high low-temperature impact toughness.

(4) The pressing roller adopts a vertical structure:

Direct feeding, high efficiency, and conducive to heat dissipation: The die adopts a vertical mechanism, direct feeding, high efficiency, and conducive to heat dissipation.

(5) Reasonable design and reliable manufacturing quality:

It has the characteristics of simple structure, easy operation, small size, small footprint, labor saving and power saving.

3. Application scenarios of wet bagasse biomass pellet processing equipment

(1) On-site processing at sugarcane product factories

Application model: Sugarcane product factories are equipped with small pellet production lines within their factories to directly process sugarcane waste generated during production into pellets.

(2) Centralized processing of sugarcane waste

Application model: In areas with abundant sugarcane resources, a "centralized sugarcane waste processing center" is built to purchase sugarcane waste from farmers and small bamboo processing sites and process it into pellets in batches.

2.图

TONY Brand 15-18 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 15-18 Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图

1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 15-18 tons per hour

5. Process: Fine Crushing Process - Bagasse Storage Process-Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD85*250-250kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-2.5*24m, TONY Pellet Machine- TYJ760-Ⅲ-160kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图2

5.图

原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3d图 图3

5.1图

高效粉碎机带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:15-18 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250kw*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图

大型液压料仓

2.Bagasse Storage Process:

A. This process is mainly used to storage the Bagasse that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and Bagasse in it is not easy to be blocked. 

B. The customer chooses TONY Brand Large Hydraulic Storage Silo to storage the Bagasse  that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the Bagasse on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With screws inside the storage bin to prevent Bagasse blocked.

5.3图

烘干机带锯末图

3.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse  from 40% to 10-15%.

B.Capacity:15-18 Ton/Hour.

C.TONY use 2 sets of 2.5*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.4图

颗粒机四件套带 原材料，颗粒图

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:15-18Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-160kw*6 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.5图

镀锌冷却仓加颗粒图

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:15-18 Ton/Hour. 

C.TONY brand galvanized pellets cooler *2 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.6图

吨包机

6.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:15-18 Ton/Hour. 

C.TONY brand ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

6.图

客户生产线案例图

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图 湿甘蔗渣+颗粒 颗粒机

1.Overview of the wet bagasse processing biomass pellet project

Bagasse has significant advantages as a raw material for biomass pellets. It has a wide planting range and high calorific value (about 4500 kcal), making it a high-quality raw material for processing biomass pellets. This project can not only achieve efficient resource utilization, but also has good market prospects and economic benefits. It can be widely used in heating, domestic stoves, hot water boilers, industrial boilers and other fields to replace traditional fuels such as firewood and raw coal.

2. Market prospects Product characteristics

The formed bagasse combustion pellets have high specific gravity, small volume, and are resistant to combustion, making them easy to store and transport. Wide application areas drive demand: 

In the industrial field, many industrial boilers, kilns and other equipment gradually use bagasse biomass pellets as fuel to replace traditional fossil fuels such as coal, reduce production costs and environmental pollution, and the demand for it in the industrial field continues to increase. 

In the heating field, especially in winter heating, the demand for clean energy is particularly urgent. Bagasse biomass pellet fuel has become an ideal choice to replace traditional coal due to its environmental protection and high efficiency, and the market demand is stable. 

In addition, the application of sugarcane bagasse biomass pellet fuel in areas such as hot water supply in household life and heating in agricultural greenhouses is also gradually expanding, driving the growth of market demand.

8.图

湿甘蔗渣图 颗粒图

1. High Calorific Value and Low Ash Content

Sugarbage pellet fuel boasts a high calorific value of 3,400 to 4,200 kcal and a low ash content, making it an efficient, environmentally friendly, and clean fuel. It can serve as an alternative to traditional energy sources such as coal, diesel, and natural gas, meeting all the heating needs of a typical sugar refinery.

2. Environmentally Friendly and Clean

Sugarbage pellets produce no polluting gases when burned, and the resulting ash makes an ideal organic fertilizer. Furthermore, sugarbage pellets are carbon neutral, meaning they absorb the carbon dioxide emissions produced during their growth process and do not release other air pollutants into the air.

3. Renewable

Unlike fossil fuels like coal and natural gas, which are depletable, sugarbage pellets are renewable. Sugarcane grows annually, ensuring a continuous supply of raw materials.

4. Turning Waste into Treasure

Sugarbage is a byproduct of the sugar industry. Processing it into biomass pellets can fully utilize sugarcane resources and increase farmers' income. Amidst global energy shortages, sugarbage pellets represent a paradigm shift from "waste" to "wealth."

5. Easy to Use and Store

Sugarbage pellets are easy to use and store, and can be used for heating, household stoves, hot water boilers, industrial boilers, and biomass power plants, replacing firewood, coal, and fuel oil. They are also suitable for use in households, achieving excellent combustion performance.

6. High Return on Investment

Sugarbage pellets have low raw material costs, minimal equipment investment, and simple operation, resulting in a high return on investment.

7. Wide Range of Applications

Sugarbage pellets have a wide range of applications. They can be used to maintain sugar factory boilers during operation and shutdown, provide energy for local residents' daily lives and production, and can even be carbonized and sold as briquettes.

9.图

绿色地球+原材料+颗粒图

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