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Project Brief Introduction:

1.Product:Wet Bagasse Pellet Line

2.Capacity: 15 T/Hour

3.TONY Brand 15 Ton /Hour Wet Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1850 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of wet bagasse biomass pellet processing equipment

The principle of processing wet bagasse into biomass pellets is to use the lignin in the bagasse as a binder, compressing it under high temperature and high pressure.

Specifically, the lignin in bagasse melts at temperatures between 120°C and 160°C, and softens and plasticizes at 180°C. Within this temperature range, under a certain pressure, the lignin tightly bonds with the cellulose in the bagasse. This process is typically completed in a biomass pelletizer, where mechanical force squeezes and compresses the loose bagasse into small, stick-shaped biomass pellets.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1) High wear resistance and anti-entanglement, suitable for the tough fiber of sugarcane

(2) High compression ratio pelletizing, ensuring high density and strength of pellets

(3) Integrated pretreatment, lowering the threshold for raw material adaptation

(4) Low dust and low noise throughout the entire process, meeting environmental protection requirements

(5) High automation and long life, reducing costs and improving efficiency

3. Application scenarios of wet bagasse biomass pellet processing equipment

Bagasse pellet fuel produced by sugarcane biomass pellet processing equipment can be widely used in a variety of fields, including industrial production and energy supply.

In the industrial sector, it can be used in boilers, die-casting machines, industrial furnaces, incinerators, smelting furnaces, and drying equipment, such as aluminum processing in spray drying lines, casting heat treatment, annealing furnaces, aluminum rod heating furnaces, and drying equipment for paint, wood, sand and gravel, leather, clothing, ceramics, paper products, and food.

In terms of energy supply, it can be used in biomass power generation, fireplaces, and home heating systems.

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TONY Brand 15 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 15 Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 15 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD85*250-250kw, Rotary Drum Dryer-2.5*24m, TONY Pellet Machine- TYJ760-Ⅲ-200kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3d图 图3

5.1图

高效粉碎机带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:16-20 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250kw*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图

烘干机带锯末图

2.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse  from 40% to 10-15%.

B.Capacity:15 Ton/Hour.

C.TONY use 2 sets of 2.5*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:15Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-200kw*5 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.4图

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:15 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图

吨包机

5.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:15 Ton/Hour. 

C.TONY brand ton packing machine*2 set

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿甘蔗渣+颗粒 颗粒机

Key recommendations for the success of wet sugarcane bagasse processing biomass pellet projects

1.Start small and expand production gradually:

It is not recommended to directly go to a large-scale production line in the early stage (high investment and high risk). It is recommended to start with a small 2t/h production line first, accumulate raw material resources, customer resources and production experience, and then upgrade production capacity;

2. Bind upstream and downstream to form a closed loop:

Establish stable cooperation with sugarcane product factories and sugarcane cooperatives upstream, and give priority to connecting with "nearby customers" (such as surrounding industrial enterprises and heating companies) downstream to reduce transportation costs and improve capital turnover efficiency;

3.Pay attention to environmental protection and safety:

Strictly implement environmental impact assessment requirements (especially dust removal systems to avoid penalties for dust pollution), equip production workshops with fire extinguishers and fire hydrants, and conduct regular safety training (to avoid fires and equipment injuries);

4.Pay attention to policy trends:

Timely connect with local development and reform and agricultural departments to strive for policy support such as equipment subsidies and tax incentives to reduce initial investment and tap into the long-term value-added space of the project.

8.图

湿甘蔗渣图 颗粒图

1. High Return on Investment: 

Low raw material costs, minimal equipment investment, and simple operation.

2. Wide Range of Applications: 

Easy to use and store. It can be used for heating, household stoves, hot water boilers, industrial boilers, biomass power plants, and other applications, replacing firewood, coal, and fuel oil. It is also suitable for household units. Its excellent combustion performance meets cooking and heating needs.

3. Environmental Benefits: 

It is environmentally friendly and carbon neutral, meaning that the carbon dioxide emissions produced during its growth process are absorbed by the plant itself, without releasing other air pollutants into the air. Sugarcane bagasse pellets are a clean and sustainable biomass energy source. After solidification and molding, they are easy to transport and store. They can be supplied locally to residents near sugar mills and used in biomass pellet stoves for heating, enhancing the company's social value.

4. Renewable: 

Unlike fossil fuels like coal and natural gas, which are consumable (and take a long time to form), sugarcane bagasse pellets are renewable because sugarcane grows annually, ensuring a continuous supply of raw materials. 

5. Turning waste into treasure: 

In the context of global energy shortage, sugarcane bagasse pellets are a representative of turning "waste" into wealth. Sugarcane is fully utilized and income is increased.

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绿色地球+原材料+颗粒图

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