1.图

Project Brief Introduction:

1.Product:Wet Bagasse Pellet Line

2.Capacity: 14-16 T/Hour

3.TONY Brand 14-16 Ton /Hour Wet Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-250KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1950 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of wet bagasse biomass pellet processing equipment

(1) Heating and softening: During the pelletizing process, sugarcane bagasse is fed into the biomass pellet machine and heated to the softening point of lignin (120-160°C). At this temperature, lignin softens and becomes sticky, acting as a natural adhesive. Cellulose and hemicellulose act as a skeleton, combining with the softened lignin to form a stable pellet structure.

(2) Compression molding: In the biomass pellet machine, sugarcane bagasse powder is compressed into pellets under high temperature and pressure. The pressure and temperature control between the die and the rollers are key factors to ensure the density and strength of the pellets. The compression ratio of the ring die needs to be adjusted according to the characteristics of the raw material to obtain the best molding effect.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1) Gear drive, strong extrusion force: The large gear drive system provides strong extrusion force to ensure the density and quality of the pellets.

(2) Low energy consumption, high output: The equipment design focuses on energy efficiency and can achieve higher output with lower energy consumption.

(3) Easy to operate: Biomass pellet processing equipment usually has a simple and easy-to-understand operation interface and process, which is convenient for workers to operate.

(4) Strong adaptability: It can adapt to different types and forms of sugarcane raw materials.

(5) Easy maintenance: The equipment structure design takes into account the convenience of daily maintenance, such as easy replacement of wear parts.

(6) High safety: Various safety protection measures are incorporated into the equipment design, such as devices to prevent the entry of hard objects such as metal, and emergency stop buttons, etc.

3. Application scenarios of wet bagasse biomass pellet processing equipment

(1) On-site processing at sugarcane product factories

Application model: Sugarcane product factories are equipped with small pellet production lines within their factories to directly process sugarcane waste generated during production into pellets.

(2) Centralized processing of sugarcane waste

Application model: In areas with abundant sugarcane resources, a "centralized sugarcane waste processing center" is built to purchase sugarcane waste from farmers and small bamboo processing sites and process it into pellets in batches.

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TONY Brand 14-16 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 14-16 Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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图片原材料--成品图

1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 14-16 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD85*250-250kw, Rotary Drum Dryer-2.5*24m, TONY Pellet Machine- TYJ860-Ⅲ-250kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3d图 图3

5.1图

高效粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:16-20 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250kw*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图

烘干机

带锯末图

2.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse  from 40% to 10-15%.

B.Capacity:14-16 Ton/Hour.

C.TONY use 2 sets of 2.5*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:14-16Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-250kw*4 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.4图

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:14-16 Ton/Hour. 

C.TONY brand galvanized pellets cooler *2 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图

吨包机

5.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:14-16 Ton/Hour. 

C.TONY brand ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿甘蔗渣+颗粒 颗粒机

The core value of the wet sugarcane bagasse biomass pellet project:

1.Volume reduction:

After wet sugarcane bagasse waste is processed into pellets, its volume is reduced to 1/4-1/5 of its original size. The waste that originally needed to be stored in a rented space can now be converted into compact pellets for storage, saving storage costs;

2.Resource-based income generation:

If the pellets are used for self-use (such as factory boiler heating and drying bamboo products), they can replace purchased fuel and reduce energy costs; if they are sold to biomass power plants and fuel dealers, they can form an additional profit point of "waste-product-income"

3.Drive farmers' income growth:

Farmers can sell the previously discarded sugarcane to the processing center to increase additional income;

4.Improve the rural environment:

Avoid air pollution caused by farmers' arbitrary burning of sugarcane waste, and avoid the safety hazards of mosquito breeding and fire caused by the stacking of waste;

5.Help rural revitalization:

The centralized processing center can absorb local labor (such as raw material procurement, equipment operation, and pellet sales), forming a rural industrial chain of "sugarcane bagasse resources-processing-sales".

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湿甘蔗渣图 颗粒图

1. Clean Emissions:

Sulfur dioxide and nitrogen oxide emissions during combustion are far lower than those of coal, with less dust pollution, meeting strict environmental emission standards and reducing air pollution.

2. Carbon Neutral Cycle:

The carbon dioxide absorbed during sugarcane growth is essentially offset by the carbon dioxide released during pellet combustion, achieving "zero carbon emissions" and aligning with the dual carbon goals.

3. Waste Resource Utilization:

Using sugarcane processing waste as raw material, this avoids the environmental problems caused by the indiscriminate disposal or incineration of bagasse, and achieves a recycling of agricultural waste.

4. High Combustion Efficiency:

With a stable calorific value of 4,000-4,500 kcal/kg, the pellets burn thoroughly and sustainably, achieving thermal efficiency over 30% higher than loose bagasse.

5. High Adaptability:

The pellets have a regular morphology (6-10 mm in diameter, 10-30 mm in length), making them directly adaptable to existing equipment such as industrial boilers, residential heating stoves, and biomass generators, without the need for major modifications.

6. Simple Post-Processing:

The ash content after combustion is less than 5%, resulting in minimal residue and low cleaning frequency. Furthermore, the ash can be returned to the fields as potash fertilizer, further improving resource utilization.

7. Low Raw Material Cost:

Sugarcane bagasse is a byproduct of sugar and ethanol refineries, making it inexpensive to obtain. In some areas, it can even be recycled at low or no cost, reducing raw material costs.

8. Controllable Cost of Use:

The market price is generally lower than that of coal and natural gas, and the raw material supply is concentrated in major sugarcane-producing areas, resulting in minimal price fluctuations and stable energy costs.

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绿色地球+原材料+颗粒图

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