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Project Brief Introduction:

1.Product:Wet Bagasse Pellet Line

2.Capacity: 14-15 T/Hour

3.TONY Brand 14-15 Ton /Hour Wet Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1700 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of wet bagasse biomass pellet processing equipment

The core principle of processing wet sugarcane bagasse into biomass pellets is to achieve dense molding by controlling material properties through pretreatment and synergizing mechanical and thermal effects, leveraging the raw material's inherent components. Essentially, this is a physical and chemical process that transforms loose, high-moisture bagasse into high-density, highly stable fuel pellets. This can be broken down into three key stages: pretreatment, core molding, and post-processing.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1) This wet sugarcane bagasse biomass pelletizing equipment is highly efficient and energy-saving, capable of rapidly processing biomass raw materials into fuel pellets, significantly improving production efficiency.

(2) The equipment has strong adaptability to various raw materials, suitable for pelletizing different types of biomass. It comes with multiple types of molds, allowing users to select the appropriate mold for different raw materials, enhancing its versatility.

(3) The equipment features a mature design, ensuring stable pellet quality and consistent output, resulting in high-quality products.

(4) The equipment is easy to operate, highly automated, and requires minimal manpower, effectively reducing labor intensity and improving production efficiency.

3. Application scenarios of wet bagasse biomass pellet processing equipment

(1) Industrial boiler fuel

Application targets: Industrial enterprises that require a stable heat source, such as textile mills, paper mills, food processing plants, and chemical plants (such enterprises traditionally rely on coal-fired boilers, which puts great pressure on environmental protection).

(2) Civilian clean heating/cooking

Application targets: Winter heating, home cooking, and decentralized energy needs in small places such as homestays and farmhouses.

(3) Biomass power generation/cogeneration

Application targets: Small and medium-sized biomass power plants (installed capacity 10-30MW), industrial park cogeneration projects (providing electricity and steam for the park).

(4) Agricultural and animal husbandry auxiliary

Application targets: Organic fertilizer production enterprises, flower and seedling planting bases.

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TONY Brand 14-15 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 14-15 Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 14-15 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD85*220-220kw, Rotary Drum Dryer-2.2*24m, TONY Pellet Machine- TYJ760-Ⅲ-185kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图2

5.图

原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3d图 图3

5.1图

高效粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:14-15 Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220kw*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图

烘干机

带锯末图

2.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse  from 40% to 10-15%.

B.Capacity:14-15 Ton/Hour.

C.TONY use 2 sets of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:14-15Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-185kw*5 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.4图

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:14-15 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图

吨包机

5.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:14-15 Ton/Hour. 

C.TONY brand ton packing machine*1set

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿甘蔗渣+颗粒 颗粒机

Process of making bagasse pellets mainly includes the following steps ‌ :

1.Vrushing And Crushing:

The cane is cut into filamentary and flaky cane feed into the press to form bagasse. This step is to treat the sugar cane into a form suitable for subsequent processing ‌.

‌2.Drying:

Before drying, the bagasse needs to be put into a rotating sieve to remove impurities, and then put into the drying equipment using electric thermal vibration frequency heating technology to remove the water of the bagasse, ensure that the water content is below a certain standard ‌.

3‌.Pelletizing:

The mixed bagasse is fed into the pelleting machine to press into high temperature biomass pellet fuel. This step is a key step in the formation of particles ‌.

4.Cooling:

high temperature biomass pellet fuel needs to be cooled to ensure its safe storage and transport ‌.

5.Detection And Packaging:

Finally, the quality of the cooled biomass pellet fuel is tested, and it is packed into the storage ‌ after passing the test.

Bagasse can also be used to make grass pellets, which are not only nutrient-rich, but also can effectively prevent diseases in the feeding process and improve the yield ‌.

Bagasse can also be carbonized by carbonizing equipment, the production efficiency of carbonization equipment is high, can process 1-5 tons of bagasse per hour, the temperature in the furnace during the carbonization process is controlled at 600-700℃, about half an hour to complete the carbonization ‌.

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湿甘蔗渣图 颗粒图

The advantages of wet bagasse pellets are primarily reflected in the following aspects:

1.Low cost and abundant supply:

Bagasse fiber is a 100% natural product, with low cost and abundant supply, making it highly competitive in the market.

2.Environmentally friendly and naturally degradable:

Sugarcane fiber is harmless and decomposes naturally, without damaging the environment, thus meeting the requirements of sustainable development.

3.High calorific value:

Bagasse pellet fuel has a high calorific value of up to 4,000 kcal, making it suitable for biomass energy.

4.Wide range of applications:

Bagasse pellets are widely used in industries such as food, healthcare, mining, metallurgy, petrochemicals, steelmaking, tobacco, and fine chemicals, with a broad market demand.

5.Technological advancements:

Customized equipment can directly crush and dry bagasse into biomass pellet fuel, meeting the needs of large-scale production.

In summary, the advantages of bagasse pellets lie not only in their natural and environmentally friendly properties, but also in their high calorific value and wide range of applications. Technological advancements have also made large-scale production possible.

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绿色地球+原材料+颗粒图

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