1.图

Project Brief Introduction:

1.Product:Wet Bagasse Pellet Line

2.Capacity: 12.5-15 T/Hour

3.TONY Brand 12.5-15 Ton /Hour Wet Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1650 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of wet bagasse biomass pellet processing equipment

The wet bagasse pellet processing equipment mainly consists of a crusher, a dryer, a granulator, a cooler and a packaging machine. First, a high-efficiency crusher is used to crush the raw material into sawdust. Then, a drum dryer is used to dry the moisture of the fresh bagasse to 10-15% to solidify it. Next, the bagasse powder material is fed into the biomass pellet machine and squeezed into pellets through a die and a press roller. After that, a pellet cooler is used to cool the pellets to save floor space and processing time, and to make the pellets easier to pack and transport. Finally, a packaging machine is used to package the cooled pellets for easy storage and transportation.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1) The motor shaft and the gear shaft are directly connected, which provides stronger power transmission, greater torque resistance, higher stability and lower maintenance rate.

(2) The bearing chamber has been improved, the sealing method has been changed, and forged tempered wear-resistant materials are used to prevent dust from falling into the bearing chamber.

(3) The gearbox body is larger, the gears are larger, the output power is higher, and the power consumption is lower.

(4) The bearings use genuine heavy-duty Harbin shafts, which have longer bearing life and lower maintenance rate for the whole machine.

(5) The ring die adopts a vertical double-layer structure, with both upper and lower layers used, which improves utilization, reduces costs and increases efficiency.

(6) The pressure wheel rotates, the material is centrifuged, and the surrounding material is evenly distributed.

(7) High efficiency and energy saving, automatic timed oil supply and lubrication ensure that the bearings are fully lubricated and the operation is safer and more reliable.

(8) High-pressure filtration and clean and smooth independent frequency conversion device ensure the output of particles.       

3. Application scenarios of wet bagasse biomass pellet processing equipment

The main reasons for using bagasse to make fuel pellets are its environmental and economic benefits. Bagasse is a renewable biomass resource. Turning it into fuel pellets not only reduces waste generation and disposal, but also conserves energy and raw materials, reduces carbon emissions, and offers high economic value.

Specific advantages of bagasse fuel pellets include:Environmental benefits: Bagasse fuel pellets can reduce greenhouse gas emissions and mitigate environmental pollution.

Economic benefits: Bagasse fuel pellets are low-cost, with a market price of approximately 800 to 900 yuan per ton. They can replace coal and offer higher economic benefits.

Resource utilization: Bagasse is a byproduct, and turning it into fuel pellets allows for full utilization of this resource, avoiding waste.

2.图

TONY Brand 12.5-15 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 12.5-15 Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图

原材料--成品图

1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 12.5-15 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD85*220-220kw, Rotary Drum Dryer-2.2*24m, TONY Pellet Machine- TYJ760-Ⅲ-160kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图2

5.图

原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3d图 图3

5.1图

高效粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:12-16Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220kw*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图

烘干机

带锯末图

2.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse  from 40% to 10-15%.

B.Capacity:12.5-15 Ton/Hour.

C.TONY use 2 sets of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:12.5-15Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-160kw*5 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.4图

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:12.5-15 Ton/Hour. 

C.TONY brand galvanized pellets cooler *1 set

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图

吨包机

5.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:12.5-15 Ton/Hour. 

C.TONY brand ton packing machine*1 set

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

6.图

客户生产线案例图

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湿甘蔗渣+颗粒 颗粒机

The main advantages of bagasse pellets include environmental friendliness, cost-effectiveness, and sustainability. Bagasse pellets offer numerous advantages as a biomass fuel, particularly in terms of environmental and economic benefits.

1.Bagasse pellets offer significant environmental advantages.

Bagasse is a renewable resource derived from agricultural waste. Using bagasse pellets can reduce reliance on fossil fuels and greenhouse gas emissions. Furthermore, the ash produced during the combustion of bagasse pellets can be used as a high-quality organic fertilizer, further promoting sustainable agricultural development.

2.Bagasse pellets also offer economic advantages.

Bagasse pellets are relatively affordable, costing approximately 800 to 900 yuan per ton, lower than the cost of traditional coal combustion. This makes bagasse pellets competitive in the fuel market, offering a more economical alternative, especially in today's world of rising energy costs.

8.图

湿甘蔗渣图 颗粒图

1. Renewable Resource:

Sugarcane bagasse is a renewable resource that can be processed into pellet feed or biomass pellet fuel.

2. Replacement of Traditional Energy:

Solidified bagasse can be used to replace chemical energy sources (diesel, coal, natural gas, etc.) for boiler maintenance at sugar mills, achieving two goals at once. This not only relieves sugar mills of the burden of byproduct disposal but also significantly reduces fuel costs.

3. Addressing Local Energy Needs:

After solidification, bagasse is easy to transport and store. It can be supplied to residents near sugar mills and used in biomass pellet furnaces for heating, enhancing the social value of the company.

9.图

绿色地球+原材料+颗粒图

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