12-14TPH_Wet Bagasse Pellet Line_Biomass Pellet Plant

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Project Brief Introduction:

1.Product:Wet Bagasse Pellet Line

2.Capacity: 12-14 T/Hour

3.TONY Brand 12-14 Ton /Hour Wet Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1700 kw

6.Need Area: About ㎡ L: M W: M H: M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of wet bagasse biomass pellet processing equipment

The process of processing wet bagasse into biomass pellets involves multiple physical and chemical steps. Its core principle is to convert wet bagasse into solid fuel with high energy density through the action of physical compression and chemical composition. The process of processing wet bagasse into biomass pellets not only solves the problem of bagasse disposal, but also provides a new way for the development of renewable energy, with significant environmental and economic benefits.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1) Energy saving and environmental protection: With the increasing emphasis on environmental protection, such equipment often emphasizes energy-saving and environmentally friendly design

(2) High degree of automation: Modern biomass pellet production equipment is usually equipped with automatic feeding systems and other automated functions to improve production efficiency and reduce manual intervention.

(3) Safety: Operational safety is taken into consideration when designing the equipment, such as setting up protective devices and emergency stop buttons to ensure the safety of operators.

(4) Core components are wear-resistant and damage-resistant: The ring die material is high-strength: The ring die is made of carburized and quenched alloy steel (such as 20CrMnTi), with a surface hardness of HRC60-65, and the inner wall of the forming hole is "polished + nitrided" (roughness Ra≤0.8μm), which reduces friction during extrusion and reduces the wear rate of the ring die.

3. Application scenarios of wet bagasse biomass pellet processing equipment

(1) Resource recycling: converting “waste” sugarcane bagasse into “useful” pellet products, thereby improving the comprehensive utilization rate of sugarcane bagasse resources;

(2) Environmental protection and emission reduction: replacing fossil energy (coal, natural gas) and traditional scattered burning of firewood, reducing carbon emissions and air pollution;

(3) Industry empowerment: providing new profit points for sugarcane product factories and rural cooperatives, and helping to upgrade the sugarcane industry and rural economy.

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TONY Brand 12-14 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 12-14 Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 12-14 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD85*220-220kw, Rotary Drum Dryer-2*24m, TONY Pellet Machine- TYJ860-Ⅲ-220kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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How to use the TONY pellet production line to make pellets from wet bagasse?

The process mainly includes the following steps and equipment:

1. Use TONY effective hammer mill to crush the slightly larger bagasse into 8-14 mm bagasse.If customer has enough Investment budget,he can also chose TONY Special Cutting Machine for bagasse which will be more expensive than the hammer mill.

2. Use TONY rotary drum dryer to dry the bagasse with a 40% moisture content down to a moisture content of 10%-15%.

3. Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm.

4. Use TONY galvanized pellets cooler to cool the pellets from 80-90°C to 20-30°C.

5. Use TONY Ton packing machine to pack the pellets into bags, each weighing 1 ton.

For more detailed information and quotations, you can contact TONY.

TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality.

Main Machine List
NO	Name	Model	QTY	Brand
1	Effective Hammer Mill	TFD85-220	2	TONY
2	Rotary Drum Dryer	THGD2-24	2	TONY
3	Pellet Machine	TYJ860-III-220	4	TONY
4	Galvanized Pellets Cooler	TCN-4	2	TONY
5	Ton packing machine	TBD	2	TONY
6	All Belt Conveyor	TSP Series	12	TONY
7	EL.Cabinets	TDD	12	TONY

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流程图2

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原材料+颗粒图

颗粒+机器图

3D图图1-长宽

3D图图2-高

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
图1	图2	图3
Effective Hammer Mill	Rotary Drum Dryer	Double Screw Cycling Silo
1.To Crush Larger Bagasse Into 8-14mm Baggase. 2.Model: TFD85220-220KW2sets 3.Capacity: 7-8 Ton/Hour/Set	1.To Dry The 40% Bagasse Into 10-15% Bagasse. 2.Model: THGD2242sets 3.Capacity:6-7 Ton/Hour/Set	1.To Stroage Bagasse Before Pellet Machine; Adjust The Speed Of Bagasse Entering The Pellet Machine 2.Model: TLC-7*2sets 3.Capacity:6-7 Ton/Hour/Set
图4	图5	图6
Vertical Ring Die Pellet Machine	Galvanized Pellets Cooler	Ton Packing Machine
1.To Press Dry Bagasse Into 6-8mm Biomass Pellets 2.Model: TYJ860-III-220KW*4sets 3.Capacity:3-3.5 Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-4*2sets 3.Capacity:12-14 Ton/Hour	1.To Pack Pellets Into 1Ton/Bags 2.Model: TBD*2 sets 3.Capacity: 12-14 Ton/Hour

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高效粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:14-16 Ton/Hour.

C.TONY brand effective hammer mill TFD85*220-220kw*2sets

Main Parts:

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

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烘干机

带锯末图

2.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse from 40% to 10-15%.

B.Capacity:12-14 Ton/Hour.

C.TONY use 2 sets of 2*24m rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body. (Reducers With Motors and Pips.)

(2)TONY's Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:12-14Ton/Hour.

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220kw*4 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

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镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:12-14 Ton/Hour.

C.TONY brand galvanized pellets cooler *2 sets

Main Parts:

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.

(3)Fan Blower.

(4)Connect Pipes.

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吨包机图

5.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags.

B.Capacity:12-14 Ton/Hour.

C.TONY brand ton packing machine*2 sets

Main Parts:

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图湿甘蔗渣+颗粒颗粒机

1. Overview of the Wet Bagasse Biomass Pellet Fuel Project

The Wet Bagasse Biomass Pellet Fuel Project aims to transform bamboo biomass resources into efficient, clean biomass pellet fuel through advanced processing technologies, meeting market demand for environmentally friendly energy. Project objectives include improving bamboo biomass resource utilization, reducing resource waste, lowering energy consumption, reducing reliance on traditional energy sources, alleviating environmental pollution, and promoting ecological progress.

2. Significance of the Wet Bagasse Biomass Pellet Fuel Project

The Wet Bagasse Biomass Pellet Fuel Project is of great significance for promoting energy structure optimization and green, low-carbon development. As a clean, renewable biomass energy source, bagasse biomass pellet fuel can effectively replace traditional fossil energy, reduce greenhouse gas emissions, and contribute to achieving carbon neutrality goals. Furthermore, the project will help improve the utilization efficiency of bagasse resources and promote economic development.

3. Market Prospects of the Bagasse Biomass Pellet Fuel Project

With the increasing global demand for renewable energy, the biomass energy market holds broad prospects. The biomass pellet fuel market is expected to maintain steady growth in the coming years. With the continued strengthening of environmental protection policies and adjustments to energy structures, biomass pellet fuel will gradually become an important alternative energy source.

In summary, wet sugarcane bagasse biomass pellet fuel projects have significant economic, environmental, and social significance, and possess broad market prospects.

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湿甘蔗渣图颗粒图

Practical Advantages: Easy to Use and Highly Adaptable

1. Stable Combustion Performance:

The calorific value is stable at 4000-4500 kcal/kg, ensuring full combustion and sustained firepower, eliminating the need for frequent refueling.

2. Compatibility with Existing Equipment:

The pellets have a regular morphology and can be directly adapted to existing combustion equipment, such as industrial boilers, residential heating stoves, and biomass generators, without requiring major equipment modifications.

3. Convenient Post-Processing:

The ash content after combustion is less than 5%, resulting in minimal residue and reduced cleaning frequency. The ash can also be returned to the fields as potash fertilizer, further improving resource utilization.

4. Strong Policy Support:

As a renewable energy source, it complies with biomass energy support policies in various countries, enhancing economic returns.

5. Convenient Storage and Transportation:

After molding, the volume is compressed 5-8 times, reaching a density of 1.1-1.3 tons/cubic meter, significantly reducing transportation and storage space and associated costs.

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绿色地球+原材料+颗粒图

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