1.图

Project Brief Introduction:

1.Product:Wet Bagasse Pellet Line

2.Capacity: 10-12 T/Hour

3.TONY Brand 10-12 Ton /Hour Wet Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1310 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of wet bagasse biomass pellet processing equipment

After the pre-treated bagasse enters the pellet machine, high-pressure extrusion + thermal effect triggers the transformation of component properties to achieve densification of the loose material.

Hot pressing molding: the natural bonding effect of lignin. The core of this path is to use about 19% of lignin (a natural thermoplastic component) in sugarcane bagasse as an "endogenous binder". The specific principle can be divided into three steps:

(1) Pre-pressing and densification: After entering the pelletizing chamber, the material is first compacted by the pre-pressing device to reduce the gap and accumulate force for high-pressure extrusion;

(2) High-pressure friction heating: The ring die and the pressing wheel (rotation speed 300-500 rpm) generate a pressure of 50-150MPa, and the friction between the materials causes the temperature to rise to 100-180℃. When the temperature reaches above 120°C, the lignin begins to soften and melt, and at 180°C it is completely plasticized, forming a sticky "natural glue." 

(3) Fiber bonding and solidification: The plasticized lignin tightly bonds the cellulose and hemicellulose (which serve as the "skeleton"), while some of the water evaporates, further enhancing the plasticity. The material is squeezed through the small holes of the ring die to form a rod. After being cut by the cutter, the lignin hardens again as the temperature drops, fixing the particle shape.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1) High wear resistance and anti-entanglement, suitable for the tough fiber of sugarcane

(2) High compression ratio pelletizing, ensuring high density and strength of pellets

(3) Integrated pretreatment, lowering the threshold for raw material adaptation

(4) Low dust and low noise throughout the entire process, meeting environmental protection requirements

(5) High automation and long life, reducing costs and improving efficiency

3. Application scenarios of wet bagasse biomass pellet processing equipment

(1) Resource recycling: converting “waste” sugarcane bagasse into “useful” pellet products, thereby improving the comprehensive utilization rate of sugarcane bagasse resources;

(2) Environmental protection and emission reduction: replacing fossil energy (coal, natural gas) and traditional scattered burning of firewood, reducing carbon emissions and air pollution;

(3) Industry empowerment: providing new profit points for sugarcane product factories and rural cooperatives, and helping to upgrade the sugarcane industry and rural economy.

2.图

TONY Brand 10-12 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 10-12 Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 10-12 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Effective Hammer Mill-TFD75*160-160kw, Rotary Drum Dryer-1.8*24m, TONY Pellet Machine- TYJ760-Ⅲ-160kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3d图 图3

5.1图

高效粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:10-12 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*160-160kw*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图

烘干机

带锯末图

2.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse  from 40% to 10-15%.

B.Capacity:10-12 Ton/Hour.

C.TONY use 2 sets of 1.8*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:10-12Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-160kw*4 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.4图

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:10-12 Ton/Hour. 

C.TONY brand galvanized pellets cooler *2 sets

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图

吨包机

5.Packing Process:

A.This process is mainly used to pack pellets into 1 Ton/Bags. 

B.Capacity:10-12 Ton/Hour. 

C.TONY brand ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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生产线案例图

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图 湿甘蔗渣+颗粒 颗粒机

Key recommendations for the success of wet sugarcane bagasse processing biomass pellet projects

1. Start small and expand production gradually:

It is not recommended to directly go to a large-scale production line in the early stage (high investment and high risk). It is recommended to start with a small 2t/h production line first, accumulate raw material resources, customer resources and production experience, and then upgrade production capacity;

2.Bind upstream and downstream to form a closed loop:

Establish stable cooperation with sugarcane product factories and sugarcane cooperatives upstream, and give priority to connecting with "nearby customers" (such as surrounding industrial enterprises and heating companies) downstream to reduce transportation costs and improve capital turnover efficiency;

3.Pay attention to environmental protection and safety:

Strictly implement environmental impact assessment requirements (especially dust removal systems to avoid penalties for dust pollution), equip production workshops with fire extinguishers and fire hydrants, and conduct regular safety training (to avoid fires and equipment injuries);

4.Pay attention to policy trends:

Timely connect with local development and reform and agricultural departments to strive for policy support such as equipment subsidies and tax incentives to reduce initial investment and tap into the long-term value-added space of the project.

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湿甘蔗渣图 颗粒图

1. Environmental value: Low carbon emissions and outstanding recycling 

(1) Zero net carbon emissions The carbon dioxide absorbed during sugarcane growth is basically balanced with the carbon dioxide released during combustion, which is in line with the concept of "carbon neutrality". Compared with coal burning, it can reduce sulfur dioxide emissions by more than 90% and nitrogen oxide emissions by more than 70%, making it a high-quality alternative energy source for meeting the "dual carbon" goals. 

(2) Closed loop of solid waste resource utilization The ash after combustion is rich in potassium, calcium and other elements and can be used as organic fertilizer to return to farmland or sugarcane plantations, forming a circular economic chain of "sugarcane planting - sugar production - residue pelleting - combustion for heating - ash return to the field", reducing the overall carbon footprint of the industry. 

2. Economic and application characteristics: significant cost advantages and a wide range of application scenarios 

(1) Controllable production costs Sugarcane bagasse raw materials are mostly by-products of sugar mills. The acquisition cost is low (nearly zero cost in some areas), and the processing process consumes less energy (mainly in the drying process). Compared with wood chip pellets and straw pellets, the market price of finished products is usually 10%-20% lower, which is very attractive to small and medium-sized enterprises, agricultural cooperatives and household users. 

(2) Flexible application scenarios Granular products are easy to store (can be stacked and take up only 1/3 of the space of loose bagasse) and transport (suitable for bagged or bulk transport). They can be directly used in industrial boilers (such as sugar mills for self-heating and power generation), commercial heating (such as hotels and greenhouses), home heating and biomass gasification power generation projects. Especially in the main sugarcane producing areas (such as Guangxi, Yunnan, Brazil, and India), "local materials and local applications" can be achieved, reducing transportation costs.

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绿色地球+原材料+颗粒图

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