9-10.5TPH_Wet Bagasse Pellet Line_Biomass Pellet Plant

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Project Brief Introduction:

1.Product:Wet Bagasse Pellet Line

2.Capacity: 9-10.5 T/Hour

3.TONY Brand 9-10.5 Ton /Hour Wet Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1220 kw

6.Need Area: About ㎡ L: M W: M H: M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of wet bagasse biomass pellet processing equipment

The pellet mill's main unit is the core equipment, operating based on the compression mechanism between rollers and a die. When material is fed into the pellet mill, an electric motor drives the main shaft through a gearbox or reducer, which in turn rotates the rollers. As the rollers rotate, they squeeze the material into the pores of the die. Under the influence of high temperature and pressure, the lignin in the sawdust softens, causing the cellulose molecules to dislocate, deform, and expand, allowing adjacent biomass particles to mesh with each other, automatically forming the pellets without any adhesive.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1)Efficient production capacity: In order to meet the market demand for wet bagasse pellets, processing equipment usually has high production efficiency. For example, some large-scale wet bagasse pellet processing production lines can process several tons or even tens of tons of wet bagasse per hour. By optimizing the structure and operating parameters of the equipment, such as increasing the speed of pelletizing and increasing the efficiency of material transportation, efficient production capacity can be achieved, thereby reducing the production cost per unit product and improving the economic benefits of the enterprise.

(2)Stability and reliability: The stable operation of the equipment is the key to ensuring production continuity and product quality consistency. During the design and manufacturing process of wet bagasse pellet processing equipment, attention is paid to the quality and reliability of key components. For example, high-strength materials are used to manufacture vulnerable parts such as the pressing roller of the pelletizer to improve its wear resistance and service life. At the same time, it is equipped with advanced automatic control systems to monitor the operating status of the equipment in real time, such as temperature, pressure, current and other parameters. When an abnormal situation occurs, it can promptly alarm and take corresponding measures to ensure stable and reliable operation of the equipment and reduce downtime caused by equipment failure.

3. Application scenarios of wet bagasse biomass pellet processing equipment

Large-scale production lines can achieve efficient conversion of wet residue, reducing unit processing costs and improving resource utilization. The pellet volume is reduced by 6-10 times, reducing transportation costs. The pellets are supplied to surrounding food factories, paper mills, chemical plants, and other industrial enterprises that require steam or heat energy. Biomass heating stations are built in towns or industrial parks, using sugarcane bagasse pellets to heat residents and commercial facilities. The ashes from the combustion are tested for heavy metals and applied to sugarcane fields as silicon-potassium fertilizer. The pellet heat is used for grain drying, reducing pollution from field burning. This realizes the "waste-to-treasure" transformation of sugarcane bagasse.

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TONY Brand 9-10.5 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 9-10.5 Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 9-10.5 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD75*132-132kw, Rotary Drum Dryer-3*24m, TONY Pellet Machine- TYJ860-Ⅲ-220kw, Galvanized Pellets Cooler,Double Packing Machine and Belt Conveyors

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How to use the TONY pellet production line to make pellets from wet bagasse?

The process mainly includes the following steps and equipment:

1. Use TONY effective hammer mill to crush the slightly larger bagasse into 8-14 mm bagasse.If customer has enough Investment budget,he can also chose TONY Special Cutting Machine for bagasse which will be more expensive than the hammer mill.

2. Use TONY rotary drum dryer to dry the bagasse with a 40% moisture content down to a moisture content of 10%-15%.

3. Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm.

4. Use TONY galvanized pellets cooler to cool the pellets from 80-90°C to 20-30°C.

5. Use TONY double packing machine to pack the pellets into bags, each weighing 15-50 kg.

For more detailed information and quotations, you can contact TONY.

TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality.

Main Machine List
NO	Name	Model	QTY	Brand
1	Effective Hammer Mill	TFD75-132	2	TONY
2	Rotary Drum Dryer	THGD3-24	1	TONY
3	Pellet Machine	TYJ860-III-220	3	TONY
4	Galvanized Pellets Cooler	TCN-10	1	TONY
5	Double Packing Machine.	TPZ-50	1	TONY
6	All Belt Conveyor	TSP Series	8	TONY
7	EL.Cabinets	TDD	8	TONY

流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图图1-长宽

3D图图2-高

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
图1	图2	图3
Effective Hammer Mill	Rotary Drum Dryer	Double Screw Cycling Silo
1.To Crush Larger Bagasse Into 8-14mm Baggase. 2.Model: TFD75132-132KW2set 3.Capacity: 4-5Ton/Hour/Set	1.To Dry The 40% Bagasse Into 10-15% Bagasse. 2.Model: THGD3241set 3.Capacity:9-10.5 Ton/Hour/Set	1.To Stroage Bagasse Before Pellet Machine; Adjust The Speed Of Bagasse Entering The Pellet Machine 2.Model: TLC-11*1set 3.Capacity:9-10.5 Ton/Hour/Set
图4	图5	图6
Vertical Ring Die Pellet Machine	Galvanized Pellets Cooler	Double Packing Machine
1.To Press Dry Bagasse Into 6-8mm Biomass Pellets 2.Model: TYJ860-III-220KW*3sets 3.Capacity:3-4Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-10*1set 3.Capacity:9-10.5 Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TPZ-50*1Set 3.Capacity: 9-10.5Ton/Hour

3d图图3

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高效粉碎机

带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:8-10Ton/Hour.

C.TONY brand effective hammer mill TFD75*132-132kw*2set

Main Parts:

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图

烘干机

带锯末图

2.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse from 40% to 10-15%.

B.Capacity:9-10.5 Ton/Hour.

C.TONY use 1 set of 3*24m rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body. (Reducers With Motors and Pips.)

(2)TONY's Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图

颗粒机四件套带原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:9-12Ton/Hour.

C.TONY brand vertical ring die pellet machine TYJ860-III-220kw*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.4图

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:9-10.5 Ton/Hour.

C.TONY brand galvanized pellets cooler *1 set

Main Parts:

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.

(3) Fan Blower.

(4)Connect Pipes.

5.5图

双胞包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags.

B.Capacity:9-10.5 Ton/Hour.

C.TONY brand Double Packing Machine*1 Set

Main Parts:

(1)TONY Double Packing Machine .

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference.

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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生产线案例图

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The main advantages of bagasse pellets include environmental friendliness, cost-effectiveness, and sustainability. Bagasse pellets offer numerous advantages as a biomass fuel, particularly in terms of environmental and economic benefits.

1.Bagasse pellets offer significant environmental advantages.

Bagasse is a renewable resource derived from agricultural waste. Using bagasse pellets can reduce reliance on fossil fuels and greenhouse gas emissions. Furthermore, the ash produced during the combustion of bagasse pellets can be used as a high-quality organic fertilizer, further promoting sustainable agricultural development.

2.Bagasse pellets also offer economic advantages.

Bagasse pellets are relatively affordable, costing approximately 800 to 900 yuan per ton, lower than the cost of traditional coal combustion. This makes bagasse pellets competitive in the fuel market, offering a more economical alternative, especially in today's world of rising energy costs.

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Transforming sugarcane bagasse, a "waste product," into a valuable energy product perfectly aligns with the circular economy principles of "reduction, reuse, and resource utilization."This extends the value chain of the sugarcane crop and improves the resource utilization efficiency and sustainability of the entire industry chain.

1.Nutritious:

Bagasse feed pellets are rich in nutrients such as protein, fat, and carbohydrates, meeting the growth and development needs of animals.

2.Easy to Store:

Bagasse feed pellets can be stored for long periods of time, are not easily spoiled, and are easy to eat.

3.Easy to Digest:

Bagasse feed pellets have a uniform particle size, making them easy for animals to digest and absorb.

4.Easy to Absorb:

Bagasse feed pellets have a smooth surface, making them easily absorbed by animals.

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绿色地球图

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