9TPH_Wet Bagasse Pellet Line_Biomass Pellet Plant

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Project Brief Introduction:

1.Product:Wet Bagasse Pellet Line

2.Capacity: 9 T/Hour

3.TONY Brand 9 Ton /Hour Wet Bagasse Pellet Line Project Process

4.Main Machine:Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1080 kw

6.Need Area: About ㎡ L: M W: M H: M

Project Layout For Customer:

3D图

原材料图+颗粒机图片

1. The working principle of wet bagasse biomass pellet processing equipment

The core logic behind wet bagasse molding can be summarized as follows: based on the raw material's inherent composition, engineering techniques are used to control moisture, temperature, and pressure parameters to achieve a morphological and performance transition from "loose waste" to high-density fuel. This process, which requires no chemical binders and relies entirely on the thermoplastic properties of lignin and the mechanical entanglement of fibers, not only addresses the environmental concerns of bagasse disposal but also enables the efficient use of renewable energy.

2. Characteristics of wet bagasse biomass pellet processing equipment

(1) Strong adaptability to raw materials:

In addition to sugarcane, the equipment can also adapt to a variety of raw materials such as wood chips, straw, rice husks, and bark. The particle size can be adjusted by replacing the mold, which is easy to operate.

(2) High production efficiency:

It has the characteristics of low energy consumption and high output.

(3) Excellent particle quality:

The processed fuel particles have high density and high fuel value. The calorific value of sugarcane bagasse is high. The pellet fuel produced is very popular in the market and has good sales.

(4) Environmental protection and energy saving:

The equipment occupies a small area and has low noise. No binder is required in the production process. In addition, sugarcane bagasse pellet fuel does not produce sulfur dioxide and phosphorus pentoxide when burned, which is beneficial to environmental protection.

(5) Good component durability:

Key components such as rollers are made of alloy steel, which increases the service life. The reducer gear adopts high-precision involute cylindrical helical gear for direct transmission, and the transmission efficiency is as high as over 98%.

3. Application scenarios of wet bagasse biomass pellet processing equipment

(1) Industrial boiler fuel

Application targets: Industrial enterprises that require a stable heat source, such as textile mills, paper mills, food processing plants, and chemical plants (such enterprises traditionally rely on coal-fired boilers, which puts great pressure on environmental protection).

(2) Civilian clean heating/cooking

Application targets: Winter heating, home cooking, and decentralized energy needs in small places such as homestays and farmhouses.

(3) Biomass power generation/cogeneration

Application targets: Small and medium-sized biomass power plants (installed capacity 10-30MW), industrial park cogeneration projects (providing electricity and steam for the park).

(4) Agricultural and animal husbandry auxiliary

Application targets: Organic fertilizer production enterprises, flower and seedling planting bases.

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TONY Brand 9 Ton/Hour Wet Bagasse Pellet Manufacturing Plant can take wet bagasse as the main raw material. After pretreatment and processing, it is solidified into high - density Bagasse pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in bagasse resources.

1. Capacity: 9 Ton/Hour

2. Raw materials: Wet bagasse

3. Moisture: Wet type, about 40%.

4. Application: All kinds of bagasse materials suitable for pellet production.

Suitable customers: Sugarcane processing factories are the direct output of bagasse, such as sugar mills, sugarcane ethanol factories, sugarcane pulping factories, etc.; centralized storage and transit places, such as sugar mills, ethanol factories, agricultural product processing parks, where multiple sugarcane processing factories often gather to form a park. The storage and transit areas of bagasse are uniformly planned within the park, and the resource concentration is extremely high.and other places where bagasse raw materials have advantages

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Bagasse Pellet Production Line

2. Raw Material: All kinds of wet bagasse

3. Moisture Content of Raw Material: 40%

4. Capacity: 9 tons per hour

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD75*132-132kw, Rotary Drum Dryer-2.5*24m, TONY Pellet Machine- TYJ760-Ⅲ-200kw, Galvanized Pellets Cooler, Double Packing Machine and Belt Conveyors

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How to use the TONY pellet production line to make pellets from wet bagasse?

The process mainly includes the following steps and equipment:

1. Use TONY effective hammer mill to crush the slightly larger bagasse into 8-14 mm bagasse.If customer has enough Investment budget,he can also chose TONY Special Cutting Machine for bagasse which will be more expensive than the hammer mill.

2. Use TONY rotary drum dryer to dry the bagasse with a 40% moisture content down to a moisture content of 10%-15%.

3. Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm.

4. Use TONY galvanized pellets cooler to cool the pellets from 80-90°C to 20-30°C.

5. Use TONY double packing machine to pack the pellets into bags, each weighing 15-50 kg.

For more detailed information and quotations, you can contact TONY.

TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality.

Main Machine List
NO	Name	Model	QTY	Brand
1	Effective Hammer Mill	TFD75-132	2	TONY
2	Rotary Drum Dryer	THGD2.5-24	1	TONY
3	Pellet Machine	TYJ760-III-200	3	TONY
4	Galvanized Pellets Cooler	TCN-4	1	TONY
5	Double Packing Machine	TPZ-50	1	TONY
6	All Belt Conveyor	TSP Series	8	TONY
7	EL.Cabinets	TDD	8	TONY

流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图图1-长宽

3D图图2-高

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
图1	图2	图2
Effective Hammer Mill	Rotary Drum Dryer	Double Screw Cycling Silo
1.To Crush Larger Bagasse Into 8-14mm Baggase. 2.Model: TFD75132-132KW2 sets 3.Capacity: 4-5 Ton/Hour/Set	1.To Dry The 40% Bagasse Into 10-15% Bagasse. 2.Model: THGD2.5241set 3.Capacity:9 Ton/Hour/Set	1.To Stroage Bagasse Before Pellet Machine; Adjust The Speed Of Bagasse Entering The Pellet Machine 2.Model: TLC-9*1set 3.Capacity:9 Ton/Hour/Set
图4	图5	图6
Vertical Ring Die Pellet Machine	Galvanized Pellets Cooler	Double Packing Machine
1.To Press Dry Bagasse Into 6-8mm Biomass Pellets 2.Model: TYJ760-III-200KW*3 sets 3.Capacity:3-3.5 Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-4*1set 3.Capacity:9 Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TPZ-50*1set 3.Capacity: 9 Ton/Hour

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5.1图

高效粉碎机带锯末图

1.Bagasse Fine Crushing Process:

A.This process is mainly used to crush larger bagasse into 8-14mm bagasse.

B.Capacity:8-10 Ton/Hour.

C.TONY brand effective hammer mill TFD75*132-132kw*2 sets

Main Parts:

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图

烘干机锯末图

2.Wet Bagasse Drying Process:

A.This process is mainly used to dry the bagasse from 40% to 10-15%.

B.Capacity:9 Ton/Hour.

C.TONY use 1 set of 2.5*24m rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame. There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body. (Reducers With Motors and Pips.)

(2)TONY's Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图

颗粒机四件套带原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:9 Ton/Hour.

C.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-200kw*3 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's new Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.4图

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.Capacity:9 Ton/Hour.

C.TONY brand galvanized pellets cooler *1 set

Main Parts:

(1)TONY's new Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.

(3)Fan Blower.

(4)Connect Pipes.

5.5图

双胞包装机

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags.

B.Capacity:9 Ton/Hour.

C.TONY brand double packing machine*1 set

Main Parts:

(1)TONY Double Packing Machine.

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference.

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图湿甘蔗渣+颗粒颗粒机

The wet sugarcane bagasse biomass pellet project offers environmental advantages: aligned with green development and offering multiple benefits.

1. Addressing waste pollution:

Traditionally, wet sugarcane bagasse is dumped or incinerated in the open air, which can easily breed mosquitoes and pollute soil and air. This project transforms it into biomass pellets, turning waste into treasure, reducing agricultural non-point source pollution and generating significant environmental and social benefits.

2. Meeting the "dual carbon" and energy substitution needs:

Biomass pellets emit only one-tenth the carbon emissions of coal when burned, with a sulfur content below 0.05%. They can directly replace fossil fuels in industrial boilers and biomass power plants, helping the region achieve carbon reduction targets.

3. Strong policy support:

The project falls under the category of "resource utilization of agricultural and forestry waste" and is eligible for multiple preferential policies, reducing initial investment and operational pressures.

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湿甘蔗渣图颗粒图

Economic Advantages: Low Cost, High Cost-Effectiveness

1. Low Raw Material Cost:

Sugar bagasse is mostly a byproduct of sugar and ethanol refineries. It's inexpensive to obtain and can even be recycled for free or at a low price, significantly reducing raw material expenses for fuel production.

2. Low Storage and Transportation Costs:

After molding, its volume is compressed 5-8 times, increasing its density to 1.1-1.3 tons/cubic meter. This significantly reduces transportation and storage space, reducing related costs by over 60% compared to loose bagasse.

3. Controllable Costs:

The market price is generally lower than that of coal and natural gas. Furthermore, the raw material supply is concentrated in major sugarcane-producing areas, resulting in minimal price fluctuations, enabling businesses and individuals to maintain stable energy costs.

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绿色地球+原材料+颗粒图

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