1. The working principle of wet wood pallets biomass pellet processing equipment

The core principle of wood pellet processing equipment (such as wood chip pellet machines) is to convert biomass feedstock into high-density pellet fuel through mechanical extrusion. The basic process includes three steps: feedstock pretreatment (crushing, drying, and screening), mechanical pressing, and finished product processing (cooling and packaging). For example, in a ring die pellet machine, a motor connected to a reducer via a coupling drives the ring die to rotate. Gravity forces the feedstock into the pressing zone, where the pressing rollers squeeze the material into the ring die holes. After being formed in the die, the pellets are cut into pellets of a fixed length by a cutter.

2. Characteristics of wet wood pallets biomass pellet processing equipment

(1) The wet wood pallet pellet processing equipment is highly efficient and low-consumption, and can quickly process biomass raw materials into fuel pellets, significantly improving production efficiency.

(2) The biomass pellet machine has strong material adaptability and is suitable for the molding of various biomass raw materials. The pellet machine is equipped with molds of various specifications, and the corresponding molds can be selected for processing according to different biomass raw materials, which enhances the adaptability of processing.

(3) The wet wood pallet biomass pellet processing equipment has a mature design, stable finished pellet molding, stable output, and excellent quality.

(4) The biomass pellet processing equipment is simple to operate, easy to use, highly automated, requires less labor, effectively reduces labor intensity, and increases output.

3. Application scenarios of wet wood pallets biomass pellet processing equipment

(1) Civilian solid fuel: Wet pallet pellet fuel has a high utilization rate, is easy to store and use, is hygienic and safe, and can be used for home heating.

(2) Main solid fuel for industrial boilers: It can replace raw coal, heavy oil, and gas, reducing air pollution. Every 10,000 tons of biomass fuel burned can replace 7,000 tons of standard coal, reducing sulfur dioxide emissions by 165 tons, smoke emissions by 80 tons, and carbon dioxide emissions by 14,400 tons.

(3) Thermal power generation: The fuel calorific value can reach 3,400-6,000 kcal.

In short, wet wood pallet biomass pellet fuel can be described as "environmentally friendly", "energy-saving", "renewable", and "zero-carbon emission", and is the best renewable energy source to replace coal. From the perspectives of cost, energy saving, and environmental protection, biomass fuel is a better alternative to coal.

TONY Brand 40-50Ton/Hour Wet Wood Pallets Pellet Manufacturing Plant can take wet wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 40-50Ton/Hour

2. Raw materials: Wet wood pallets

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  waste wood pallets or more waste wood raw materials

Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Pallets Pellet Production Line

2. Raw Material: All kinds of wet wood pallets

3. Moisture Content of Raw Material: 40%

4. Capacity: 40-50 tons per hour

5. Process:  Crushing Process - Fine Crushing Process -Sawdust Storage Process- Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1600-1000-315KW, Effective Hammer Mill-TFD120*200-355KW, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-3.2*28m,  TONY Pellet Machine TYJ860-Ⅲ-280KW, Pellet Cooler, Ton Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer Mi	Large Hydraulic Storage Silo	Rotary Drum Dryer
1.To Grind Wood pallets Width  ≤1.6m Into25-55mm Wood Chips.    2.Model: TPC1600-1000-315KW With 32 Hammer Heads*3set   3.Capacity: 40-50Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD120*200-355KW*4sets 3.Capacity: 10-13Ton/Hour/Set	1.To Storage Sawdust Before Dryer Control Sawdust Flow Entering The Dryer Model: TCY-35*4sets 2.TONY Uses Galvanized Material	1.To Dry The 40% Sawdust Into 10-15% Sawdust.   2.Model: THGD3.2*28*4sets 3.Capacity:10-13Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Ton Packing Machine	Belt Conveyor
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ860-III-280KW*10sets 3.Capacity:4-5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-10*2sets 3.Capacity:40-50Ton/Hour	1.To Pack Pellets Into 1 Ton/Bags. 2.Model: TBD* 2sets 3.Capacity: 40-50 Ton/Hour	1.To Transport Wood Chips,Sawdust,Pellets. 2.Width: 80cm*24sets 3.Capacity:Designed With The Whole Line

1.Wood Pallets Chipping Process: 

A. This process is mainly used to grind wooden pallets with nails less than 1.6 m  in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.

B.TONY brand comprehensive chipper TPC1600-1000-315KW model with  32hammer heads*3set

C.Capacity:40-50Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:40-50Ton/Hour. 

C.TONY brand effective hammer mill TFD120*200-355KW*4sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Sawdust Storage Process:

A. This process is mainly used to storage the sawdust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and sawdust in it is not easy to be blocked. 

B. TONY brand Sawdust Storage to storage the sawdust that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the sawdust on the ground directly which may need some labour.

Main Parts:

(1)TONY's New Sawdust Storage Bin.

(2)With Screws Inside The Storage Bin To Prevent Sawdust Blocked.

4.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:40-50Ton/Hour.

C.TONY use 4 sets of 3.2*28m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:40-50Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-280KW*10Sets

D.Double screw cycling silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

6.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:40-50Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*2set                     

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

7.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.Capacity:40-50Ton/Hour. 

C.TONY brand ton packing machine*2set   

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

For industrial boilers, research the number, scale, and fuel consumption of industrial enterprises in the local and surrounding areas that are using biomass pellets to replace traditional fuels like coal and natural gas. For example, analyze the potential demand for biomass pellets from food processing plants, wood processing plants, and other enterprises, and analyze their requirements for quality indicators such as pellet calorific value and density.

For the heating market, focus on investigating the willingness and market size of urban centralized heating companies, small heating stations, and rural areas in cold northern regions to adopt biomass pellets. Understand the price acceptance of pellets among different customer groups. For example, decentralized heating users in rural areas may be more price-sensitive, while urban commercial heating users have higher requirements for product quality and supply stability.

Study the application of biomass pellets in power generation, focusing on biomass power plant construction plans, fuel supply conditions for existing power plants, and the potential for sourcing biomass pellets processed from wooden pallets. For example, if a region plans to build a new biomass power plant, establish early contact with the project to understand its fuel demand and potential for cooperation.

Strong market demand and guaranteed sales

With stricter environmental protection policies (such as the expansion of "coal-free zones" and the conversion of industrial boilers from coal to gas or coal to biomass), the market demand for biomass pellets as a clean alternative fuel continues to grow. Its downstream customers include:

1.Industrial sector:

boiler heating in the food processing, textile, chemical and other industries;

2.Commercial sector:

central heating in hotels, hospitals, and residential areas;

3.Energy sector:

small biomass power stations and biomass gasification projects;Some regions can also export to countries with high demand for biomass fuels, such as Europe, Japan, and South Korea, to expand the international market.