Project Brief Introduction:

1.Product:Wet Wood Pallets Pellet Line

2.Capacity: 9T/Hour

3.TONY Brand 9Ton /Hour Wet Wood Pallets Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1250 kw

6.Need Area: About 1568  ㎡  L: 56 M  W: 28 M  H: 9.404 M

Project Layout For Customer:

1. The working principle of wet wood pallets biomass pellet processing equipment

The essence of pallet pelleting is the physical process of converting loose, irregular wood powder into high-density, regular, and easily storable biomass pellets through a series of processes: conditioning and softening the fibers, densifying them through high-pressure extrusion, activating natural binders through high temperatures, and then precisely cutting them to length. This process requires no chemical adhesives and relies entirely on the hot-melt bonding of the wood's natural components (lignin and hemicellulose). This ensures the pellets' environmental friendliness while fully utilizing the wood's natural resource properties, making it a key step in achieving "waste resource utilization."

2. Characteristics of wet wood pallets biomass pellet processing equipment

The wood pallet pellet processing equipment is a complete set of processing equipment designed specifically for waste wood pallets (including complex raw materials such as metal nails, plywood, and wood with different moisture contents). Its characteristics revolve around four core requirements: raw material adaptability, process adaptability, performance stability, and environmental compliance. It not only solves the "pain points" of wood pallet recycling (such as impurity removal and uneven material quality), but also ensures the efficiency and quality of pellet production.

(1) Strong adaptability to raw materials: Targeted solution to the "difficulties" of wood pallet processing

(2) High process integration: Achieve One-Stop Continuous Production

(3) Durable Core Components: Suitable for high-load, high-wear scenarios.

(4) Environmental and Safety Considerations: Compliance with Industrial Production Standards. 

(5) High Flexibility: Adaptable to diverse needs.

3. Application scenarios of wet wood pallets biomass pellet processing equipment

Wood pallet pellet processing equipment is the core equipment for realizing the transformation of “waste wood pallets → biomass pellets”. Its application scenarios are centered around the source of raw materials, production scale, and processing needs. It is mainly divided into two categories: “centralized processing projects” and “supporting processing scenarios”: 

(1) Centralized processing projects: large-scale production scenarios This type of scenario takes “large-scale processing of waste wood pallets and batch production of biomass pellets” as its core goal. The equipment must have high production capacity and a high degree of automation. It is usually implemented as an independent biomass pellet processing plant:

Professional biomass pellet plant: Build a large-scale processing plant in an area with developed logistics and abundant waste wood pallet resources, and configure a complete production line of “wood pallet dismantling machine → crusher → dryer → pelletizer → cooling and screening machine → packaging machine” with a daily production capacity of 50-200 tons. The products are mainly supplied to B-end customers such as industrial boilers and power stations; Supporting processing lines for solid waste treatment centers: Large-scale industrial solid waste treatment centers (such as centers for processing waste wood and waste packaging in the manufacturing industry) add wood pallet pellet processing equipment to convert waste wood pallets that originally needed to be landfilled/incinerated into high-value-added pellets, realizing "Solid waste reduction (over 80% reduction) + resource utilization" while also receiving environmental protection subsidies (such as solid waste treatment subsidies and pellet sales subsidies).

(2) Supporting processing scenarios: on-demand processing and local utilization:This type of scenario aims to "reduce the cost of raw material transportation and meet the energy needs of itself/surrounding areas". The equipment scale is flexible (small/medium-sized) and is usually directly matched with the producers and users of wood pallets:

Logistics parks/manufacturing factories self-processing: Large logistics parks and production enterprises (such as auto parts factories and furniture factories) generate a large number of waste wood pallets every year. They build supporting "small processing workshops" to process the processed pellets directly for their own factory heating and production heat, without the need to purchase energy from outside, thus reducing energy costs (saving 20%-30% compared to purchasing natural gas/coal);

Biomass boiler user supporting processing: Enterprises using biomass boilers (such as textile factories and chemical plants) build supporting processing lines within the factory area to process the recycled waste wood pallets into pellets and directly supply them to their own boilers, avoiding quality fluctuations (such as excessive ash content and insufficient calorific value) and transportation costs of purchased pellets, thus realizing the internal cycle of "raw materials - production - energy use";

Rural/ Small-scale processing sites in townships: In townships with developed agriculture and scattered waste wood pallet resources, small-scale processing sites are built, equipped with simple production lines (such as "mobile crusher + small pelletizer"). Products are mainly supplied to surrounding farmers for heating and small-scale agricultural drying (such as greenhouse heating and grain drying), meeting regional scattered needs and reducing farmers' energy costs.

TONY Brand 9Ton/Hour Wet Wood Pallets Pellet Manufacturing Plant can take wet wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 9Ton/Hour

2. Raw materials: Wet wood pallets

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  waste wood pallets or more waste wood raw materials

Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Pallets Pellet Production Line

2. Raw Material: All kinds of wet wood pallets

3. Moisture Content of Raw Material: 40%

4. Capacity: 9 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1300-600-132KW, Effective Hammer Mill-TFD75*132-132KW, Rotary Drum Dryer-2.5*24m, TONY Pellet Machine TYJ760-Ⅲ-200KW, Pellet Cooler,  Double Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer mill	Rotary Drum Dryer	Double Screw Cycling Silo
1.To Grind Wood pallets Width  ≤1.3m Into25-55mm Wood Chips.   2.Model: TPC1300-600-132KW With 24 Hammer Heads*1set   3.Capacity: 10-15Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD75*132-132KW*2sets  3.Capacity:4-5Ton/Hour/Set	1.To Dry The 40% Sawdust Into 10-15% Sawdust.  2.Model: THGD2.5*24*1set 3.Capacity: 9Ton/Hour/Set	1.To Stroage Sawdust Before Pellet Machine; Adjust The Speed Of Sawdust Entering The Pellet Machine 2.Model: TLC-9*1set 3.Capacity: 9Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Double Packing Machine	Belt Conveyor
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ760-III-200KW*3sets 3.Capacity:3-3.5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-4*1set 3.Capacity:9Ton/Hour	1.To Pack Pellets Into 15-50Kg/Bags. 2.Model:  TPZ-50*1set 3.Capacity: 9Ton/Hour	1.To Transport Wood Chips,Sawdust,Pellets. 2.Width: 80cm*10sets 3.Capacity:Designed With The Whole Line

1.Wood Pallets Chipping Process:

A. This process is mainly used to grind wooden pallets with nails less than 1.3 m  in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.

B.TONY brand comprehensive chipper TPC1300-600-132kw model with  24 hammer heads*1set

C.Capacity:10-15Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:9Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132KW*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:9Ton/Hour.

C.TONY use 1set of 2.5*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity: 9Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-200KW*3sets

D.Double screw cycling silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:9Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                      

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 15-50kg/bags. 

B.Capacity:9Ton/Hour.  

C.TONY Double Packing Machine*1 set

Main Parts: 

(1)TONY's Double Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

The raw materials and production advantages of the wood pallet processing biomass pellet project: 

1. Raw material side: low cost, easy to obtain, solving the "raw material bottleneck" problem

Raw materials are the core cost source of biomass pellet projects, and discarded wood pallets just avoid the "high cost and difficult collection" pain points of traditional biomass raw materials (such as special wood chips and straw): 

(1) Extremely low cost or even negative cost: Logistics parks, manufacturing factories, e-commerce warehouses and other scenarios will regularly eliminate discarded wood pallets caused by wear, breakage, and outdated specifications. This type of raw material is mostly "free recycling" (some companies will even pay fees to entrust recycling to reduce waste disposal fees). Compared with purchasing wood chips, the raw material cost can be reduced by more than 80%, and in some cases, additional income can be obtained through recycling; 

(2) Stable and concentrated supply: The generation of discarded wood pallets is "concentrated" (mostly concentrated in industrial parks and logistics hubs), and the recycling radius is usually controlled within 50-100 Within kilometers, the transportation cost is low, and there is no need to collect straw in a scattered manner (which requires covering a large area of ​​farmland and has high labor and transportation costs); 

(3) Low pre-processing difficulty: wooden pallets are mainly made of pine, poplar, and miscellaneous wood, with uniform wood density and stable fiber structure, and do not contain the "high ash content and high moisture content" problem of straw - only metal accessories such as nails and screws need to be removed through magnetic separation equipment, and then conventional crushing is performed (no fine grinding is required). The equipment energy consumption and labor costs in the pre-processing stage are about 30% lower than those of straw processing. 

2. Production: The processing threshold is moderate, and small and medium-sized projects are easy to implement.

The "implementability" of the project is the core concern of small and medium-sized investors. The project has the characteristics of "low threshold and high adaptability" in the production process: 

(1) Controllable equipment investment: The core equipment (crusher, pulverizer, dryer, pelletizer, cooling and screening machine) of small and medium-sized production lines (daily production capacity of 5-20 tons) has a moderate investment, does not require large-scale infrastructure, and has low financial pressure, which is suitable for individuals or small and medium-sized enterprises to start; 

(2) Mature technology and easy operation: The processing process is standardized, without complex technical barriers. Ordinary workers can take up their posts after 1-2 weeks of training, and the equipment failure rate is low (wood raw materials cause less wear and tear on equipment than straw and rice husks), and the maintenance cost is low; 

(3) High energy consumption and environmental compliance: During the production process, the drying process can utilize the waste heat generated by the combustion of some pellets (reducing energy consumption). 30%), and no wastewater discharge (only a small amount of equipment cooling water, which can be recycled), and the waste gas can meet the standard after simple bag dust removal.

Compared to other biomass pellets, wood pallet pellets are more suitable for investors seeking stable returns while avoiding the risk of raw material fluctuations. This is especially true in regions with well-developed logistics and abundant waste wood pallet resources (such as the Yangtze River Delta and the Pearl River Delta), where projects are more feasible and profitable. Different biomass pellet applications are stratified, and wood pallet pellets, due to their stable quality, are more easily integrated into high-value-added markets.

1. Advantageous Scenarios:

(1)Industrial heating: For example, in boilers in textile and chemical plants, they can replace coal (each ton of wood pallet pellets can replace 0.8 tons of standard coal, at a cost 10%-15% lower than standard coal);

(2)Biomass power generation: Power plants have strict requirements for pellet calorific value and ash content (ash content must be ≤3%), which wood pallet pellets can meet, and the ash can be reused after combustion (for example, in building materials);

(3)Commercial heating: For example, in biomass boilers in hotels and office buildings, wood pallet pellets burn odorlessly and produce low smoke, resulting in high user acceptance. Limitations of other pellets: Due to their low calorific value and high ash content, straw and rice husk pellets are mostly limited to low-end applications such as "rural household heating" and "small agricultural greenhouse heating," resulting in weak premium pricing.

The advantage of wood pallet pellets lies in the closed loop of "economical raw material efficiency + high product quality":

2. Raw material:

Leveraging low-cost, highly stable waste wood pallets, this reduces project initial investment and operational risks.

3. Product:

Leveraging their high calorific value, low ash content, and ease of production, they target high-end energy markets such as industry and power generation, achieving higher product premiums and market competitiveness.