Project Brief Introduction:

1.Product:Wet Wood Chips Pellet Line

2.Capacity: 14-15T/Hour

3.TONY Brand 14-15Ton /Hour Wet Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1700 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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1. The working principle of wet wood chips biomass pellet processing equipment

Biomass pellet processing converts loose agricultural and forestry waste (such as wood chips, sawdust, straw, and rice husks) into high-density, regularly shaped pellet fuel through a series of physical and mechanical processes. The core process includes three key steps: raw material pretreatment (crushing and pulverization), drying, and pelletizing. Each step requires specialized equipment to transform the material's physical state.

2. Characteristics of wet wood chips biomass pellet processing equipment

(1)The wet wood chip biomass pellet processing equipment is highly efficient and low-consumption, and can quickly process biomass raw materials into fuel pellets, significantly improving production efficiency.

(2)The biomass pellet machine has strong material adaptability and is suitable for molding various biomass raw materials. The pellet machine is equipped with molds of various specifications, and the corresponding molds can be selected for processing according to different biomass raw materials, which enhances the processing adaptability.

(3)The wet wood chip biomass pellet processing equipment has a mature design, stable finished pellet molding, stable output, and excellent quality.

(4)The biomass pellet processing equipment is simple to operate, easy to use, highly automated, requires less labor, effectively reduces labor intensity, and increases output.

3. Application scenarios of wet wood chips biomass pellet processing equipment

Processing equipment provides fuel (replacing coal and oil) for factory boilers and kilns, such as steam boilers in textile and food factories, and heating kilns in the ceramic and building materials industries. This stable production of pellets ensures energy supply.

(1)Power Generation:Biomass power plants require large quantities of standardized pellets as fuel. Large-scale processing equipment can meet the power plants' stringent requirements for pellet calorific value and density, ensuring combustion efficiency and stable power generation.

(2)Agriculture and Animal Husbandry:Some processing equipment can produce pellets for livestock bedding (such as straw pellets) or raw material pellets for organic fertilizer production. The equipment can be adapted to different agricultural needs by adjusting the process.

(3)Residential Heating:For pellets used in home fireplaces and small heating appliances, processing equipment must control pellet size and hardness to accommodate residential combustion equipment. The equipment's refined production capacity directly impacts the user experience of these pellets.

(4)Environmental Protection and Waste Management: In garbage and sewage treatment plants, processing equipment can convert organic waste (such as sludge and food waste) into fuel pellets for resource utilization. Corrosion- and clogging-resistant designs are key.

TONY Brand 14-15Ton/Hour Wet Wood Chips Pellet Manufacturing Plant can take wet wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, wet wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity:14-15Ton/Hour

2. Raw materials: Wet wood chips

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production where waste wood chips have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Chips Pellet Production Line

2. Raw Material: All kinds of wet wood chips

3. Moisture Content of Raw Material: 40%

4. Capacity: 14-15 tons per hour

5. Process:  Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD85*220-220KW, Rotary Drum Dryer-2.2*24m,  TONY Pellet Machine TYJ760-Ⅲ-185KW, Pellet Cooler, Ton Packing Machine and Belt Conveyors

 

How to use the TONY pellet production line to make pellets from wet wood chips?

The process mainly includes the following steps and equipment:

1. Use TONY effective hammer mill to crush the 25-55 mm wood chips into 8-14 mm sawdust.

2. Use TONY rotary drum dryer to dry the sawdust with a 40% moisture content down to a moisture content of 10%-15%.

3. Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm.

4. Use TONY galvanized cooler to cool the pellets from 80-90°C to 20-30°C.

5. Use TONY ton packing machine to pack the pellets into bags, each weighing 1 ton.

For more detailed information and quotations, you can contact TONY.

TONY can provide all the above - mentioned products at highly competitive prices and with excellent quality.

Main Machine List
NO Name Model QTY Brand
1 Effective Hammer Mill TFD85*220 2 TONY
3 Rotary Drum Dryer THGD2.2*24 2 TONY
4 Pellet Machine TYJ760-III-185 5 TONY
5 Galvanized Pellets Cooler TCN-10 1 TONY
6 Ton Packing Machine TBD 1 TONY
7 All Belt Conveyor TSP Series 9 TONY
8 EL.Cabinets TDD 11 TONY

 

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Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Effective Hammer Mill Rotary Drum Dryer Double Screw Cycling Silo
1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust.
2.Model: TFD
85*220-220KW*2sets
3.Capacity: 
7-8Ton/Hour/Set
1.To Dry The 40% Sawdust Into 10-15% Sawdust. 
2.Model: THGD
2.2*24*2sets
3.Capacity:
7-8Ton/Hour/Set
1.To Stroage Sawdust Before Pellet Machine;
Adjust The Speed Of Sawdust Entering The Pellet Machine
2.Model: TLC-15*1set
3.Capacity:14-15Ton/Hour/Set
Vertical Ring Die Pellet Machine Galvanized Pellets Cooler Ton Packing Machine
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets
2.Model: TYJ
760-III-185KW*5sets
3.Capacity:
2.8-3.2Ton/Hour/Set
4.New 304SS Type
1.To Cool Pellets From 80-90℃ Into 20-30℃
2.Model: TCN-10*1set
3.Capacity:14-15Ton/Hour
1.To Pack Pellets Into 1Ton/Bags.
2.Model: TBD*1set
3.Capacity: 14-15Ton/Hour

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1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:14-15Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220KW*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

2.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:14-15Ton/Hour.

C.TONY use 2 sets of 2.2*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:14-15Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-185KW*5sets

D.Double screw cycling silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:14-15Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1 set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.TONY ton packing machine*1set

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

For investors, it is better to give priority to regions with abundant raw materials and strong policy support. By locking in raw material supply, improving production capacity utilization and expanding high-end markets (such as exports and civilian use), the return cycle can be further shortened and rapid profits can be achieved.

Wood Pellet Processing Investment Costs

1.Equipment Investment:

Equipment investment varies significantly depending on the project scale and equipment selected. A small semi-automatic production line may cost only tens to hundreds of thousands of yuan, while a large fully automated production line can cost millions or even more.

2.Plant and Site Costs:

You need to select an appropriate plant and site based on your production scale. Rental or construction costs vary by region.

Raw Material Procurement and Transportation Costs: Raw material costs are affected by factors such as region, season, and raw material type, while transportation costs are related to the raw material sourcing radius and product sales range.

3.Environmental and Other Expenses:

These include the investment and operating costs of environmental protection equipment, utilities, and employee salaries.

1.Environmentally friendly features

(1)Low pollution emissions: The sulfur and phosphorus content during combustion is extremely low, and the concentration of SO₂ and NOx in the flue gas is much lower than that of coal. It will not produce acid rain, and CO₂ emissions are zero (because plants absorb CO₂ during growth) 

(2)Ash utilization: Ashes after combustion are rich in organic potassium and can be recycled as high-efficiency organic fertilizer 

 2.Economical

(1)Wide range of raw materials: waste such as wood processing waste and crop straw can be used, and the production cost is lower than traditional fossil fuels.

(2)Substitution benefits: Replacing coal can save about 20% to 30% of fuel costs 

3.Wide range of application scenarios

(1)Industrial applications: Widely used in boiler heating, power generation and industrial production, such as textile factories, food factories, etc. 

(2)Civil heating and living energy: Wood pellets have high combustion efficiency, are easy to store and use, and are safe and hygienic.

(3)Biomass industrial boiler: As the main fuel for industrial boilers, it replaces coal, heavy oil and natural gas to solve environmental pollution problems.

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