Project Brief Introduction:

1.Product:Dried Wood Log Pellet Line

2.Capacity:15T/Hour

3.TONY Brand 15Ton /Hour Dried Wood Log Pellet Line Project Process

4.Main Machine: Comprehensive Chipper,Hammer Mill,TONY Pellet MachineTYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1900kw

6.Need Area: About  1596㎡  L: 57M  W: 28M  H: 6.517M

Project Layout For Customer:

1. The working principle of dried wood log biomass pellet processing equipment

The processing of dry wood biomass pellets follows a core process of "raw material pretreatment → extrusion molding → post-processing." Because the raw material is dry wood with a low moisture content (typically 10%-15%), the process eliminates the energy-intensive deep drying step, focusing instead on the physical transformation of the material through mechanical forces. The specific process is as follows:

Raw material (dry wood waste) → crushing → fine crushing → pelletizing → cooling →  packaging → finished pellets

2. Characteristics of dried wood log biomass pellet processing equipment

(1)Strong adaptability of the industrial chain and a wide range of application scenarios

 Flexible production scale: The equipment can be configured with different production capacity models according to demand, ranging from small home workshops (less than 500kg per hour) to large industrial production lines (more than 10 tons per hour), to meet the needs of different investors.

Diverse product applications: The dry wood biomass pellets produced can not only be used as civilian heating and cooking fuel, but also in industrial boilers, power stations and other fields, replacing coal, natural gas and other energy sources, with stable market demand.

(2)Strong adaptability of raw materials, achieving efficient resource utilization

Wide range of raw material sources: It can process a variety of dry wood waste, including sawdust, shavings, scraps after wood processing, and forestry waste (such as branches, bark, etc.), and can be processed without complex pretreatment, effectively realizing "turning waste into treasure".

Clear requirements for raw material moisture content: Based on the characteristics of "dry wood", the equipment is more suitable for processing raw materials with low moisture content (usually 10%-15%), without the need for additional high-intensity drying (or only simple humidity adjustment), reducing energy consumption and processing costs.

3. Application scenarios of dried wood log biomass pellet processing equipment

The core application scenario for wood pellet processing equipment is converting wood waste into environmentally friendly fuel.

Raw material sources: Sawdust and scraps from lumber processing plants, branches and trunks pruned from forestry farms, wood chips and shavings from furniture factories, and waste wood from building demolition.

Residential Heating: Produces clean pellet fuel for fireplaces and home heating stoves, replacing coal and natural gas and reducing pollutant emissions.

Industrial Heating: Provides boiler fuel for food processing plants, building materials factories (such as tile drying), textile mills, and other facilities, meeting steam and hot water needs for industrial production.

Power Generation: Used as fuel in biomass power plants, generating electricity that is fed into the grid through combustion, or provides electricity and heat to distributed energy stations (such as villages, towns, and industrial parks).

TONY Brand 15Ton/Hour Dried Wood Log Pellet Manufacturing Plant can take dried wood, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with dried wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 15Ton/Hour

2. Raw materials: Dried wood logs , branches, small - diameter logs, twigs, etc.

3. Moisture: Dried type, about 10-15%.

4. Application: All kinds of wood - based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Dried Wood Log Pellet Production Line

2. Raw Material: All kinds of Dried wood log

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 15 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1400-700-250KW, Effective Hammer Mill-TFD85*250-250KW,TONY Pellet Machine TYJ760-Ⅲ-200KW, Pellet Cooler, Ton Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer Mill	Double Screw Cycling Silo
1.To Grind Wood Logs φ ≤35cm Into25-55mm Wood Chips.   2.Model: TPC1400-700-250KW With 6 Blades*1set    3.Capacity:20-30Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD85*250-250KW*2sets 3.Capacity: 8-10Ton/Hour/Set	1.To Stroage Sawdust Before Pellet Machine; Adjust The Speed Of Sawdust Entering The Pellet Machine 2.Model: TLC-15*1set 3.Capacity:15Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Ton Packing Machine
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ760-III-200KW*5sets 3.Capacity:3-3.5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-10*1set 3.Capacity:15Ton/Hour	1.To Pack Pellets Into 1Ton/Bags. 2.Model: TBD*1set 3.Capacity: 15Ton/Hour

1.Wood Chipping Process:

A.This process is mainly used to grind the wood logs whose diamater is under 35cm into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand TPC1400-700-250KW model with 6 flying blades type

C.Capacity:20-30Ton/Hour. 

Main Parts: 

(1)TONY's  Comprehensive  Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:15Ton/Hour. 

C.TONY brand effective hammer mill TFD85*250-250KW*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:15Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-200KW*5sets

D.Double screw cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃                                                                      

B.1 set of TONY galvanized cooler separator with capacity 15Ton/Hour                                                      

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Seperator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.Packing Process:

A.This process is mainly used to pack pellets into 1ton/Bags. 

B.1 set of TONY ton packing machine

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

Processing dry wood into biomass pellets is a promising entrepreneurial venture. Here are its advantages and some key considerations:

Project Advantages

1. Low Raw Material Cost:

Dry wood is widely available. Furniture factories, panel mills, sawmills, and other industries generate large quantities of scraps, shavings, and wood chips. In some areas, discarded wood can be obtained free of charge, effectively reducing raw material costs.

2. Stable Market Demand:

Biomass pellet fuel is environmentally friendly and renewable. In the residential sector, it can be used for home heating and is particularly popular in areas with high winter heating demand. Industrially, it can also be used as boiler fuel in factories, farms, and greenhouses. There is also significant demand for biomass pellets in some export markets.

3. Large Profit Margin:

The equipment pays for itself within 3-5 months, significantly increasing the added value compared to directly recycling dry wood.

4.Highly intelligent equipment:

Nowadays, some advanced pellet machines support PLC intelligent control and have the function of starting the entire line with one button. They have a high degree of automation and can generally be operated by two people. The difficulty and cost of human management are relatively low.

Physical Properties of Wood Pellets

1. Regular Shape and High Density

The pellets are cylindrical (6-10mm in diameter, 20-30mm in length), compact, and have a density of 1.1-1.3 tons/cubic meter (4-5 times that of dry wood), significantly reducing storage space (for the same volume, the storage capacity is over 3 times that of loose wood chips).

2. Low Moisture Content, Resistant to Deterioration

Dry wood has a low moisture content (typically ≤15%, controlled at 8%-12% during processing). Once pelletized, they absorb little moisture and can be stored for 6-12 months in a ventilated, dry environment without deterioration, avoiding the mold and rot associated with wet wood.

3. Good flowability, facilitating automated handling

The pellets have a smooth, lumpy surface and can be transported automatically through pipes, conveyors, and other equipment. They are compatible with automated feed systems for boilers and fireplaces, reducing manual labor.