Project Brief Introduction:

1.Product:Dried Wood Log Pellet Line

2.Capacity:12.5-15T/Hour

3.TONY Brand 12.5-15Ton /Hour Dried Wood Log Pellet Line Project Process

4.Main Machine: Comprehensive Chipper , Hammer Mill，TONY Pellet Machine TYJ760-Ⅲ-160KW,Pellet Cooler, Packing Machine And Belt Conveyors

5.Total Power: About 1600 kw

6.Need Area: About 1596 ㎡  L: 57M  W:28 M  H: 6.517M

Project Layout For Customer:

1. The working principle of dried wood log biomass pellet processing equipment

The working principle of dry wood biomass pellet fuel processing equipment is to convert dry wood waste (such as sawdust, shavings, wood scraps, etc.) into high-density, regularly shaped pellet fuel through a series of physical processing steps. The core relies on two major mechanisms: mechanical extrusion densification and natural bonding of lignin, without the addition of artificial adhesives.

2. Characteristics of dried wood log biomass pellet processing equipment

(1)Strong adaptability of the industrial chain and a wide range of application scenarios

Flexible production scale: The equipment can be configured with different production capacity models according to demand, ranging from small home workshops (less than 500kg per hour) to large industrial production lines (more than 10 tons per hour), to meet the needs of different investors.

Diverse product applications: The dry wood biomass pellets produced can not only be used as civilian heating and cooking fuel, but also in industrial boilers, power stations and other fields, replacing coal, natural gas and other energy sources, with stable market demand.

(2)Strong adaptability of raw materials, achieving efficient resource utilization

Wide range of raw material sources: It can process a variety of dry wood waste, including sawdust, shavings, scraps after wood processing, and forestry waste (such as branches, bark, etc.), and can be processed without complex pretreatment, effectively realizing "turning waste into treasure".

Clear requirements for raw material moisture content: Based on the characteristics of "dry wood", the equipment is more suitable for processing raw materials with low moisture content (usually 10%-15%), without the need for additional high-intensity drying (or only simple humidity adjustment), reducing energy consumption and processing costs.

3. Application scenarios of dried wood log biomass pellet processing equipment

Professional biomass pellet plants purchase dry wood waste (such as waste from wood processing plants and waste wood from building demolition), process it on a large scale through dry wood pellet equipment, and produce standardized pellet fuel (diameter 6-8mm, length 10-30mm), which is supplied to the following fields:

(1) Industrial heating: used for boiler heating in the textile, food, papermaking and other industries, replacing coal or oil, and meeting the environmental protection policy's requirements for "low sulfur and low nitrogen" emissions.

(2) Civil heating: In Europe, North America and other regions, biomass pellets are the mainstream fuel for home fireplaces and small heating stoves; some northern regions in China are also promoting "coal to biomass". Dry wood pellets have become an important choice for civil heating because of their clean combustion (ash content ≤3%) and easy storage.

(3) Power generation: Large biomass power plants purchase a large amount of pellet fuel, generate electricity through dedicated combustion equipment, achieve renewable energy grid connection, and enjoy national new energy subsidy policies.

TONY Brand 12.5-15Ton/Hour Dried Wood Log Pellet Manufacturing Plant can take dried wood, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with dried wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 12.5-15Ton/Hour

2. Raw materials: Dried wood logs , branches, small - diameter logs, twigs, etc.

3. Moisture: Dried type, about 10-15%.

4. Application: All kinds of wood - based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Dried Wood Log Pellet Production Line

2. Raw Material: All kinds of Dried wood log

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 12.5-15 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1400-600-200KW, Effective Hammer Mill-TFD85*220-220KW,TONY Pellet Machine TYJ760-Ⅲ-160KW, Pellet Cooler, Ton Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer Mill	Double Screw Cycling Silo
1.To Grind Wood Logs φ ≤35cm Into25-55mm Wood Chips.   2.Model: TPC1400-600-200KW With 6 Blades*1set    3.Capacity:14-20Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD85*220-220KW*2sets 3.Capacity: 7-8Ton/Hour/Set	1.To Stroage Sawdust Before Pellet Machine; Adjust The Speed Of Sawdust Entering The Pellet Machine 2.Model: TLC-15*1set 3.Capacity:12.5-15Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Ton Packing Machine
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ760-III-160KW*5sets 3.Capacity:2.5-3Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-10*1set 3.Capacity:12.5-15Ton/Hour	1.To Pack Pellets Into 1Ton/Bags. 2.Model: TBD*1set 3.Capacity: 12.5-15Ton/Hour

1.Wood Chipping Process：

A.This process is mainly used to grind the wood logs whose diamater is under 35cm into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY brand TPC1400-600 model with 6 flying blades type

C.Capacity:14-20Ton/Hour. 

Main Parts: 

(1)TONY's  Comprehensive  Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:12.5-15Ton/Hour. 

C.TONY brand effective hammer mill TFD85*220-220KW*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:12.5-15Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-160KW*5sets

D.Double screw cycling silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃                                                                      

B.1 set of TONY galvanized cooler separator with capacity 12.5-15ton/hour                                                      

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Seperator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.1 set of TONY ton packing machine

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

For investors, it is better to give priority to regions with abundant raw materials and strong policy support. By locking in raw material supply, improving production capacity utilization and expanding high-end markets (such as exports and civilian use), the return cycle can be further shortened and rapid profits can be achieved.

Wood Pellet Processing Investment Costs

1.Equipment Investment: 

Equipment investment varies significantly depending on the project scale and equipment selected. A small semi-automatic production line may cost only tens to hundreds of thousands of yuan, while a large fully automated production line can cost millions or even more.

2.Plant and Site Costs: 

You need to select an appropriate plant and site based on your production scale. Rental or construction costs vary by region.

Raw Material Procurement and Transportation Costs: Raw material costs are affected by factors such as region, season, and raw material type, while transportation costs are related to the raw material sourcing radius and product sales range.

3.Environmental and Other Expenses: 

These include the investment and operating costs of environmental protection equipment, utilities, and employee salaries.

Wood pellets offer outstanding combustion performance and environmental advantages.

1. High and Stable Calorific Value

The calorific value of dry wood pellets is typically 4,000-4,500 kcal/kg (depending on the wood type; hardwoods like oak can reach 4,500 kcal, while softwoods like pine reach approximately 4,200 kcal). This is close to high-quality bituminous coal (4,500-5,500 kcal) and significantly higher than straw pellets (3,000-3,500 kcal).

2. Complete Combustion, Low Ash

Due to their high density and uniform structure, they provide ample air contact during combustion, achieving a complete burnout rate exceeding 95%. Residual ash is only 1%-3% (compared to approximately 5%-10% for straw pellets), reducing the need for frequent cleaning (industrial boilers can be cleaned every 10-15 days of continuous operation).

3. Easy to ignite, stable flame

Compared to raw coal, dry wood pellets are highly flammable (can be ignited with an open flame) and produce no deflagration or black smoke (high-quality pellets burn virtually smokelessly). Flame temperatures can reach 800-1000°C, making them suitable for applications requiring a stable heat source (such as food drying and industrial steam generation).

4. Low carbon emissions, nearly "carbon neutral"

The carbon dioxide absorbed during wood growth is roughly balanced by the amount released during combustion. Lifecycle carbon emissions are only 1/10 of those from coal, and nitrogen oxide emissions are over 50% lower than coal, meeting the requirements of the "dual carbon" policy.

5. Low pollutants

Sulfur content is ≤ 0.05% (compared to the typical 0.5%-3% for coal), and dust can be treated with simple collection devices.

6. Recyclable waste

The ash from combustion is rich in potassium, calcium, and other elements and can be returned to the fields as organic fertilizer, completing a closed "fuel-ash-fertilizer" cycle. It is particularly suitable for use in agricultural production areas.