Project Brief Introduction:

1.Product:Dried Wood Log Pellet Line

2.Capacity:9 T/Hour

3.TONY Brand 9 Ton /Hour Dried Wood Log Pellet Line Project Process

4.Main Machine: Comprehensive Chipper ,Hammer Mill, TONY Pellet Machine TYJ760-Ⅲ-200KW, Pellet Cooler, Packing Machine And Belt Conveyors

5.Total Power: About 1150 kw

6.Need Area: About 800 ㎡  L:40 M  W: 20M  H: 6.517M

Project Layout For Customer:

1. The working principle of dried wood log biomass pellet processing equipment

The processing of dry wood biomass pellets follows a core process of "raw material pretreatment → extrusion molding → post-processing." Because the raw material is dry wood with a low moisture content (typically 10%-15%), the process eliminates the energy-intensive deep drying step, focusing instead on the physical transformation of the material through mechanical forces. The specific process is as follows:

Raw material (dry wood waste) → crushing → fine crushing → pelletizing → cooling →  packaging → finished pellets

2. Characteristics of dried wood log biomass pellet processing equipment

(1) Clean and environmentally friendly, with low pollutant emissions

As a biomass energy source, carbon emissions during combustion are close to "carbon neutral" (the CO₂ absorbed during the growth process of wood is basically balanced by the CO₂ released during combustion), which can reduce greenhouse gas emissions by more than 70% compared to coal.

The sulfur and nitrogen content is extremely low (usually sulfur <0.05%, nitrogen <0.1%), and almost no sulfur dioxide and nitrogen oxides are produced during combustion. No complex desulfurization and denitrification equipment is required, and it meets environmental emission standards (such as EU EN 14961-2 standard).

The ash content is low (high-quality wood pellets have an ash content of <0.5%), and there is little residue after combustion, which reduces the frequency of ash cleaning and waste residue treatment costs. 

(2) High combustion efficiency and stable thermal energy.

The low calorific value is generally 16-19MJ/kg (approximately 3800-4500 kcal/kg), close to that of medium-quality coal (4000-5000 kcal/kg), but it burns more completely (burnout rate > 95%) and can achieve a thermal efficiency of over 85% (much higher than the 50%-60% of direct combustion of loose wood chips).

The combustion process is stable and the flame is uniform, making it suitable as a continuous fuel for boilers, fireplaces, and biomass power plants. The energy supply can be precisely adjusted through an automatic control system.

3. Application scenarios of dried wood log biomass pellet processing equipment

Wood processing plants (such as furniture, wood flooring, and plywood factories) generate large quantities of dry sawdust, shavings, offcuts, and scraps during production. These waste materials have a low moisture content (typically ≤15% after natural air drying) and can be directly processed into pellet fuel through dry wood pellet processing without additional drying, thus achieving a "waste-to-energy" internal cycle:

(1)Self-use energy supply: The pellets produced can be directly used in the factory's heating system (such as boilers and kilns), replacing traditional coal and natural gas, reducing energy costs (biomass pellets are typically 30%-50% cheaper than natural gas) and lowering carbon emissions.

(2)Reduced waste disposal costs: Wood waste can be recycled through processing equipment, eliminating the need for waste accumulation and waste incineration (which can be polluting). Excess pellets can even be sold to generate additional revenue.

TONY Brand 9 Ton/Hour Dried Wood Log Pellet Manufacturing Plant can take dried wood, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with dried wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 9Ton/Hour

2. Raw materials: Dried wood logs , branches, small - diameter logs, twigs, etc.

3. Moisture: Dried type, about 10-15%.

4. Application: All kinds of wood - based biomass materials suitable for pellet production.

Suitable customers: Green energy companies, forestry enterprises, and private wood - processing workshops that have advantages in wood raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Dried Wood Log Pellet Production Line

2. Raw Material: All kinds of Dried wood log

3. Moisture Content of Raw Material: 10-15%

4. Capacity: 9 tons per hour

5. Process: Crushing Process - Fine Crushing Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Comprehensive Chipper TPC1300 -600-132KW,Effective Hammer Mill-TFD75*132-132kw, TONY Pellet Machine TYJ760 - Ⅲ - 200kw, Pellet Cooler, Double Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer Mill	Double Screw Cycling Silo
1.To Grind Wood Logs φ ≤30cm Into25-55mm Wood Chips.   2.Model: TPC1300-600-132KW With 6 Baldes*1set    3.Capacity: 10-15Ton/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD75*132-132KW*2sets 3.Capacity: 4-5Ton/Hour/Set	1.To Stroage Sawdust Before Pellet Machine; Adjust The Speed Of Sawdust Entering The Pellet Machine 2.Model: TLC-9*1set 3.Capacity:9Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Double Packing Machine
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ760-III-200KW*3 sets 3.Capacity:3-3.5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-4*1set 3.Capacity:9Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags. 2.Model: TPZ-50*1set 3.Capacity: 9Ton/Hour

1.Wood Chipping Process：

A.This process is mainly used to grind the wood logs whose diamater is under 30cm into wood chips with size 25-55mm. The finish wood chips size can be adjustable by changing different sizes of screeners and adding flying knives inside the wood chipper.

B.TONY Brand TPC1300-600 model with 6flying blades type

C.Capacity:10-15 Ton/Hour. 

Main Parts: 

(1).TONY's Comprehensive Chipper.

(2).Feed And Discharge Belt Frequency Control To Prevent Card Material

(3).Hydraulic System Control Can Be Used For Thicker Materials

(4).Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:9Ton/Hour. 

C.TONY use  Effective hammer mill TFD75*132-132KW*2sets

Main Parts: 

(1).TONY Effective hammer mill

(2).Galvanized Dust Collector.

(3).Sawdust Transportation Fan Blower.

(4).Cyclone With Airlock.

(5).Electrical Cabinets.

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity: 9 Ton/Hour. 

C.TONY Brand Vertical Ring Die Pellet Machine TYJ760-III-200KW*3Sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1).TONY's New Vertical Ring Die Pellet Machine.

(2).Cyclone And Bags Dust Collectors. 

(3).Automatic Lubrication System.

(4).Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃                                                                      

B.1Set Of TONY Galvanized Cooler Seperator With Capacity 9 Ton/Hour                                                      

Main Parts:                                                                                                                                   

(1).TONY's Galvanized Cooler Seperator With Vibrating Screen.

(2).Cyclone And Bags Dust Collectors.  

(3).Fan Blower.

(4).Connect Pipes.

5.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.1 Set of TONY Double Packing Machine.

Main Parts: 

(1).TONY's  Double Packing Machine.

(2).Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3).Bags Transportation Conveyors.

(4).Feeding Inlet Silo.

(5).Electrical Cabinets.

1. Market Prospects and Project Advantages of Dry Wood Processing Biomass Pellets

Driven by global environmental protection trends and growing demand for clean energy, processing dry wood into biomass pellet fuel has become a highly promising business opportunity. As a coal alternative, biomass pellet fuel continues to see growing market demand, boasting a calorific value of up to 4,000 kcal/kg. Meanwhile, the utilization rate of wood processing residues is less than 30%, leaving a significant unmet market demand for biomass pellet fuel. This presents a vast market opportunity for entrepreneurs.

This project also boasts core advantages such as policy support (environmental protection industries) and readily available raw materials (abundant waste from the construction and furniture industries), demonstrating its potential to replace coal.

2. Project Details of Dry Wood Processing Biomass Pellets

Project Process: First, dry wood is crushed into sawdust in a crusher. These sawdust are then fed directly into a pellet mill to be processed into biomass pellet fuel.

Wood pellets are standardized biomass fuels made from wood processing waste (such as wood chips, sawdust, shavings, and branches) that are crushed, dried, and compressed.

They have a regular shape: most pellets are cylindrical, 6-12mm in diameter and 20-50mm in length, with a density of 0.8-1.2g/cm³. They are hard and resistant to breakage, making them easy to store and transport.

They have a low moisture content: They undergo a drying process before molding, typically keeping the moisture content at 10%-15%. This reduces charring during combustion and ensures stable thermal efficiency.

Their composition and combustion characteristics are tailored to energy needs. 

They are primarily composed of lignocellulose, which contains approximately 45%-50% carbon. They have a high calorific value (typically 4200-4800 kcal/kg, similar to medium-quality coal) and burn efficiently.

They have an extremely low sulfur content (typically <0.05%) and low nitrogen content. Pollutants such as SO₂ and NOₓ produced during combustion are far lower than those produced by coal, meeting environmental standards. 

The raw materials are widely available and renewable. 

The raw materials are wood processing waste (such as scraps from furniture and panel mills) and forestry waste (such as pruned branches and fallen leaves). This represents a "waste-to-treasure" resource recycling effort, without requiring additional arable land or forest resources.