1.图片

Project Brief Introduction:

1.Product:Wet Coconut Shell Pellet Line

2.Capacity:10.5-12 Ton /Hour

3.TONY Brand 10.5-12 Ton /Hour Wet Coconut Shell Pellet Line Project Process

4.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-250KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1490 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet coconut shell biomass pellet processing equipment

The equipment for processing wet coconut shells into biomass pellets is an integrated production line. Its core function is to transform coconut shell raw materials with a high moisture content (usually 30%-50%) into high-density biomass pellets that are easy to store and burn through physical extrusion and molding processes. Its working principle revolves around three core stages: "raw material pretreatment - extrusion molding - cooling and screening." Each equipment unit operates collaboratively, and the process is adapted to the high fiber and high moisture content characteristics of wet coconut shells.

2. Characteristics of wet coconut shell biomass pellet processing equipment

(1) Moisture-resistant and wear-resistant design: 

Parts in contact with materials are made of stainless steel or wear-resistant alloy steel. For example, the pellet mill pressure rollers use high-alloy materials to cope with corrosion and friction from wet materials.

(2) High-efficiency pelleting system: 

The vertical ring die structure distributes material evenly through centrifugal force. Combined with a double-layer die, it achieves "one machine does the work of two," with an hourly output of 0.8-5 tons/hour.

(3) Intelligent control and environmental protection: 

Equipped with sensors and a variable frequency feeding system, the drying process uses exhaust gas recovery technology to reduce energy consumption; pellet combustion emissions meet environmental standards (no black smoke, low sulfur).

3. Application scenarios of wet coconut shell biomass pellet processing equipment

(1) Biomass Fuel Production

Residential Heating and Cooking: A substitute for coal and liquefied petroleum gas (LPG) in home fireplaces and stoves, especially prevalent in rural Southeast Asia.

Commercial Heating: Providing heating or hot water for hotels and factories, reducing reliance on fossil fuels.

(2) Industrial and Power Generation

Biomass Power Plants: Used as fuel for power generation, such as biomass power plants in Southeast Asian countries that mix coconut shell pellets with wood chips for combustion.

Industrial Boiler Fuel: A substitute for coal in steam boilers used in food processing, textiles, and other industries.

(3) Environmental Protection and Resource Recycling

Agricultural Waste Treatment: Converting coconut shells into high-value-added fuels, reducing pollution from incineration.

Carbonization Raw Material Processing: Producing coconut shell activated carbon for water treatment and air purification.

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TONY Brand 10.5-12 Ton/Hour Wet Coconut Shell Pellet Manufacturing Plant can take wet coconut shell into biomass pellets.Coconut shells have a high carbon content and high calorific value. When processed into pellets, they burn more completely, resulting in fewer pollutants. The raw material is widely available, representing waste recycling at a low cost. Processing coconut shells into biomass pellets is highly feasible and offers advantages in terms of environmental protection and resource reuse.

1. Capacity: 10.5-12 Ton/Hour

2. Raw materials: Wet Coconut Shell

3. Moisture: Wet type, about 40-55%.

4. Application: All kinds of biomass materials suitable for pellet production.

Suitable customers: Those working in coconut-producing areas, such as coconut growers and coconut processing companies (e.g., coconut juice factories and coconut meat processing plants); biomass energy entrepreneurs; investors in agriculture/environmental protection; and individuals who can reliably obtain sufficient coconut shell raw materials.

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Coconut Shell Pellet Production Line

2. Raw Material: All kinds of Wet Coconut Shell

3. Moisture Content of Raw Material: 40-55%

4. Capacity: 10.5-12 TPH

5. Process: Fine Crushing Process - Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:Effective Hammer Mill-TFD75*160-160kw, Rotary Drum Dryer-1.8*24m, TONY Pellet Machine- TYJ860-Ⅲ-250kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

高效粉碎机

带锯末图

1.Coconut Shell Fine Crushing Process:

A.This process is mainly used to crush coconut shell into 8-14mm coconut shell dust.

B.Capacity:10.5-12 Ton/Hour. 

C.TONY brand effective hammer mill TFD75*160-160kw*2sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

5.2图片

烘干机

带锯末图

2.Coconut Shell Dust Drying Process:

A.This process is mainly used to dry the coconut shell dust from 40-55% to 10-15%.

B.Capacity:10.5-12 Ton/Hour.

C.TONY use 2 sets of 1.8*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.3图片

颗粒机四件套带 原材料，颗粒图

3.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:10.5-12 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-250KW*3sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.4图片

镀锌冷却仓加颗粒图

4.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:10.5-12 Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.5图片

吨包机

5.Packing Process:

A.This process is mainly used to pack pellets into 1 ton/bags. . 

B.Capacity:10.5-12 Ton/Hour. 

C.TONY brand ton packing machine*1 set

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿椰壳+颗粒 颗粒机

Core Conditions for the Successful Implementation of a Coconut Shell Biomass Pellet Processing Project

Three key prerequisites must be met before the project commences, directly impacting cost and efficiency.

1. Raw Material Supply: 

A stable source of wet coconut shells must be ensured within a 30-50 km radius, such as from coconut processing plants or coconut farmer cooperatives. Based on a production line with an hourly output of 1 ton, approximately 15 tons of raw materials (wet basis) are required daily, with an annual demand of no less than 5,000 tons.

2. Site and Policy: 

The site needs to be planned with a raw material storage area, a production area, and a finished product storage area, totaling approximately 5-10 acres, and must be far from residential areas (to avoid noise pollution). Environmental impact assessment filing and a business license are also required. In some areas, subsidies for the comprehensive utilization of agricultural waste can be applied for.

3. Funding and Technology: 

The equipment investment for a basic production line is approximately one million RMB. TONY pellet mill equipment manufacturers can be selected. Other costs include site rental, raw material procurement, and labor costs. Technically, core skills such as equipment maintenance and raw material moisture control are required, which can be addressed through training provided by the equipment manufacturer or by hiring professional technicians.

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湿椰壳图 颗粒图

Compared to fossil fuels, coconut shell biomass pellets align with green development requirements in terms of environmental protection.

1. Low carbon emissions: 

As a "carbon-neutral" fuel, the carbon dioxide released during combustion can be absorbed by the coconut tree's growth, forming an ecological cycle and reducing net greenhouse gas emissions.

2. Low pollutant emissions: 

During combustion, the sulfur content is below 0.05%, and the nitrogen content is approximately 0.3%-0.5%, with virtually no sulfide or nitrogen oxide emissions. No additional desulfurization and denitrification equipment is required, reducing environmental protection investment.

3. Waste resource utilization: 

Wet coconut shells that would otherwise be discarded and rotten are converted into clean energy, reducing the environmental pollution caused by agricultural waste (such as methane produced from decay).

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绿色地球+原材料+颗粒图

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公司优势图