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原材料图+颗粒机图片

1. The working principle of dried rice husk biomass pellet processing equipment

The pellet mill is the core equipment, and its working principle is based on the extrusion of material by the pressure rollers and the die. When the material is fed into the pellet mill, the motor drives the main shaft through a gearbox or reducer, and the main shaft drives the pressure rollers to rotate. During the rotation of the pressure rollers, the material is squeezed into the holes of the die. Under the action of high temperature and high pressure, the lignin in the sawdust softens, and its cellulose molecular clusters are misaligned, deformed, and extended. Adjacent biomass pellets interlock with each other, thus automatically forming the pellets without the need for binders.

2. Characteristics of dried rice husk biomass pellet processing equipment

(1)Highly efficient pelleting and stable pellet quality: The core equipment, the ring die pellet mill, uses a high-strength alloy ring die and wear-resistant pressure rollers, which can withstand the high friction during wet sawdust extrusion, ensuring continuous production.

(2)Strong adaptability to high-moisture raw materials: It can quickly reduce moisture content to the required 10%-15% for pelleting, and can operate stably even with large fluctuations in raw material moisture (such as sawdust collected during the rainy season).

(3)Energy-saving and environmentally friendly, with high resource utilization.

(4)High degree of automation and convenient operation: It can monitor parameters such as raw material moisture, pelleting temperature, and output in real time, and automatically adjust drying time, feeding speed, and pressure roller speed, reducing manual intervention.

3. Application scenarios of dried rice husk biomass pellet processing equipment

Dry rice husk pellet processing equipment is mainly used to convert rice husks into biomass pellet fuel, and is widely used in energy substitution, agriculture, industry, and environmental protection. This equipment presses rice husks into high-density biomass pellets, and its applications revolve around energy substitution and resource recycling, covering multiple industries. It transforms agricultural waste rice husks into high-value products, reducing pollution from open burning. As an infinitely renewable biomass energy source, it alleviates the fossil fuel shortage problem. The application of dry rice husk pellet processing equipment, with energy substitution and resource recycling at its core, combines economic benefits with environmental value, making it particularly suitable for investment by small and medium-sized enterprises such as feed mills, fuel plants, and building material factories.

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TONY Brand 28-35 TPH Dried Rice Husk Pellet Line can process dried rice husk and various biomass materials into biomass pellets. The core of the rice husk biomass pellet production line is to take advantage of the characteristics of rice husks—lightweight, high in silicon, and low in agglomeration—and transform agricultural waste rice husks into standardized biomass fuel through customized pretreatment and pelleting processes. This fuel is widely applicable to rice-growing areas and energy demand scenarios.The core significance of the rice husk biomass pellet production line is to realize the resource utilization, reduction and low-carbon utilization of rice husk waste, which not only solves the problem of agricultural solid waste pollution, but also provides a clean option for energy structure transformation, and has economic, environmental and social value.

1. Capacity: 28-35 Ton/Hour

2. Raw materials: Dried rice husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, large farms, private growers and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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原材料--成品图

1. Project Name: Dried Rice Husk Pellet Production Line

2. Raw Material: Dried rice husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 28-35 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ860-III-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw *7sets

C.Capacity:28-35 tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*2sets

C.Capacity:28-35 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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吨包机

3.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.Capacity:28-35 tons/hour.

C.TONY band ton packing machine*2 sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产案例图

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图 稻壳+颗粒 颗粒机

Against the backdrop of the dual-carbon strategy and the deepening of the rural revitalization strategy, the resource utilization of agricultural and forestry waste has become a new entrepreneurial opportunity. The dried rice husk biomass pellet project uses rice husks, commonly found in rural areas, as raw material. Through physical processing, it produces clean solid fuel, offering economic, social, and environmental benefits. Rice husks are a natural byproduct of rice processing, and their supply is abundant in my country's major rice-producing areas (such as the Northeast Plain and the middle and lower reaches of the Yangtze River Plain). Their recycling cost is extremely low, typically only a few tens of yuan per ton, and in some producing areas, they can even be obtained for free. Furthermore, the raw material transportation radius is short (ideally within 50 kilometers), effectively reducing logistics costs. Simultaneously, rice husks are convenient to store, do not easily mold when dry, and can be stockpiled in bulk to ensure production continuity, locking in cost advantages from the source. Biomass pellets made from dried rice husks are sulfur- and phosphorus-free, and do not produce sulfur dioxide or phosphorus pentoxide during combustion, effectively avoiding acid rain pollution and meeting national environmental standards. The product has a stable calorific value (which can reach 3000-3500 kcal/kg after processing), high density, and is easy to store. It can replace traditional energy sources such as coal and natural gas and is widely used in industrial boilers, biomass power plants, agricultural greenhouse heating, and residential heating. The market demand is rigid and diversified.

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稻壳图加颗粒图

1. Industrial Energy Substitution: Suitable for industries requiring medium- and low-temperature steam, such as textiles and food processing. Boiler modification is simple (only ash removal system required), and fuel costs are 40% lower than natural gas.

2. Regional Distributed Energy: Establishing small pellet plants in rice-dense areas (such as Southeast Asia and southern China) can solve power and heating problems in remote areas and reduce energy transportation costs.

3. Co-firing Technology Compatibility: Can be co-fired with pulverized coal at a ratio of 20-30%, directly reducing carbon emissions from power plants and complying with biomass co-firing policies in various countries.

4. Carbon Trading Revenue: Inclusion in CCER (China) or international carbon markets can generate $5-15 in revenue per ton of emission reduction.

5. Subsidy Support: Many countries offer equipment purchase subsidies (such as China's 30% subsidy) and electricity price subsidies (above 0.75 RMB/kWh) for biomass fuel projects.

6. Supply Chain Synergy: Promotes the integration of agriculture and the energy industry, creating jobs in collection, processing, and transportation.

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绿色地球+原材料+颗粒图

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