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Project Brief Introduction:

1.Product:Dried Rice Husk Pellet Line

2.Capacity:0.8-1.2 Ton /Hour

3.TONY Brand 0.8-1.2 Ton /Hour Dried Rice Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ450-Ⅱ-55KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 80 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried rice husk biomass pellet processing equipment

The forming function of the equipment is mainly accomplished by these two core components, and their coordination determines the forming efficiency and quality of the pellets:

(1) Pressure roller (active extrusion component): Driven by a motor, it continuously pushes the pre-treated rice husks towards the forming holes of the mold.

(2) Mold (fixed forming component): The inner wall is covered with uniformly distributed cylindrical holes (usually 6-12mm in diameter). Under the pushing force of the pressure roller, the rice husks are forcibly squeezed into the holes, where they are densified and shaped, and finally extruded from the other end of the holes to form columnar pellets.

2. Characteristics of dried rice husk biomass pellet processing equipment

(1) High-Pressure Pelletizing: The pellet mill is the core equipment of the entire production line, capable of extruding crushed raw materials into high-density pellet fuel at room temperature. The equipment operates stably, with high pressure, high forming rate, and excellent combustion resistance.

(2) Stable Cooling: The cooler can cool the freshly made high-temperature biomass pellets to room temperature, avoiding fire risks and ensuring the safe storage of the finished product.

(3) High Degree of Automation: The entire production process includes raw material collection, pelletizing, cooling, and finished product packaging. Each piece of equipment has strict operating procedures and quality requirements to ensure product quality.

(4) Environmentally Friendly and Energy-Saving: The production of biomass pellet fuel utilizes agricultural and forestry waste, reducing environmental pollution. As a renewable energy source, it also helps save fossil fuels.

(5) Easy Operation: Some equipment designs consider user convenience. For example, the vertical biomass pellet mill features good stability, high output, low power consumption, low price, and simple operation.

(6) High Durability: Key components of the equipment, such as molds and pressure rollers, are made of high-quality alloy steel and undergo advanced heat treatment processes, improving their service life.

3. Application scenarios of dried rice husk biomass pellet processing equipment

(1) Biomass Fuel Plants: Processing rice husks into pellet fuel, which is then sold as a commodity to downstream users.

(2) Industrial Boiler Heating: Replacing coal and oil fuels for heating and hot water supply in factories, hotels, schools, and other similar locations.

(3) Power Plants: Serving as fuel in biomass power plants, converting it into electricity.

(4) Residential Heating and Cooking Energy: Providing heating and cooking energy through household stoves and small boilers.

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TONY Brand 0.8-1.2 TPH Dried Rice Husk Pellet Line can process dried rice husk and various biomass materials into biomass pellets. The core of the rice husk biomass pellet production line is to take advantage of the characteristics of rice husks—lightweight, high in silicon, and low in agglomeration—and transform agricultural waste rice husks into standardized biomass fuel through customized pretreatment and pelleting processes. This fuel is widely applicable to rice-growing areas and energy demand scenarios.The core significance of the rice husk biomass pellet production line is to realize the resource utilization, reduction and low-carbon utilization of rice husk waste, which not only solves the problem of agricultural solid waste pollution, but also provides a clean option for energy structure transformation, and has economic, environmental and social value.

1. Capacity: 0.8-1.2 Ton/Hour

2. Raw materials: Dried rice husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, large farms, private growers and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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原材料--成品图

1. Project Name: Dried Rice Husk Pellet Production Line

2. Raw Material: Dried rice husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 0.8-1.2 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ450-Ⅱ-55kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ450-Ⅱ-55kw *1set

C.Capacity:0.8-1.2 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:0.8-1.2 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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半自动包装机

3. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:0.8-1.2 tons/hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 稻壳+颗粒 颗粒机

The rice husk biomass pellet project has broad prospects, as analyzed below:

1. Strong Policy Support: 

Driven by the "dual carbon" goal, clean energy substitution has become the core direction of energy transformation. The rice husk biomass pellet project enjoys a favorable policy environment.

2. Growing Market Demand: 

Industrial sectors such as textiles, food, and building materials account for approximately 60% of biomass pellet demand. In the residential heating market, demand for biomass pellets in rural and urban communities is also increasing year by year.

3. Significant Environmental Benefits: 

Rice husk biomass pellets produce almost no black smoke when burned, and emissions of pollutants such as nitrogen oxides and sulfur dioxide are low, effectively reducing air pollution. Furthermore, the ash residue can be used as organic fertilizer in agricultural production, achieving resource recycling.

4. Stable Raw Material Supply: 

Rice husks are a byproduct of rice processing, widely available and inexpensive. China, a major rice-producing country, generates a large amount of rice husks annually, providing ample raw material security for the project.

5. Good Economic Benefits: 

The rice husk biomass pellet project offers certain economic benefits. After deducting costs for raw materials, equipment, and labor, there is a certain profit margin.

6. Continuous Technological Advancement: 

With the continuous development of science and technology, the technology for processing rice husks into biomass pellets is also constantly improving. This ensures stable calorific value, increasing it by 5% compared to traditional processes.

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稻壳图加颗粒图

From raw materials to end-use, rice husk pellets offer significant cost advantages across the entire supply chain, lowering the barrier to entry for widespread adoption.

1. Low Raw Material Costs: 

Rice husks are a waste product from rice processing, with extremely low purchase prices. The total cost of processing them into pellets (including equipment, labor, and energy consumption) is far lower than that of coal and natural gas.

2. Low Transportation and Storage Costs: 

The high pellet density, with a volume only 1/5 to 1/8 that of loose rice husks, significantly reduces transportation volume for the same weight, resulting in transportation costs per ton that are only 1/3 of those for loose rice husks. Furthermore, they are not easily affected by moisture or generate dust, requiring minimal storage space and no special dust- or moisture-proof facilities.

3. Convenient Operation and Use: 

The regular pellet shape allows for precise control of the feeding amount via automated feeding equipment (such as screw feeders), eliminating the need for frequent manual additions and reducing operational intensity. The low ash and residue production after combustion reduces cleaning cycles (industrial boilers typically require cleaning every 1-2 weeks), minimizing maintenance workload.

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绿色地球+原材料+颗粒图

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公司服务图