1.图片

Project Brief Introduction:

1.Product:Dried Rice Husk Pellet Line

2.Capacity:4-5 Ton /Hour

3.TONY Brand 4-5Ton /Hour Dried Rice Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ551-Ⅲ-132KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 300 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1.The working principle of dried rice husk biomass pellet processing equipment

The working principle of dry rice husk pellet processing equipment is to compress the material into shape through the extrusion pressure between the mold and the pressure roller, as well as the frictional force of the mold holes. During this process, no additives or binders are required. This equipment can effectively convert biomass materials such as dry rice husks into high-density pellet fuel, which can be used in biomass power generation, boilers, fireplaces, and other applications, achieving resource reuse and environmental benefits.

2. Characteristics of dried rice husk biomass pellet processing equipment

Modern dry rice husk pellet processing equipment increasingly adopts automation and intelligent control technologies to reduce manual labor intensity and improve production efficiency. The equipment is equipped with advanced control systems, allowing operators to set operating parameters, monitor equipment status, and remotely control the equipment via a user interface. For example, a PLC control system can precisely control the equipment's start-up, shutdown, and speed adjustment, while simultaneously collecting and analyzing various data during operation, such as temperature, pressure, and output, to provide a basis for production decisions.

3. Application scenarios of dried rice husk biomass pellet processing equipment

(1) Rice processing plant supporting processing lines: Large rice processing plants generate a large amount of rice husks (0.2 tons of husks per ton of rice processed). To avoid pollution from husk accumulation, they directly install pelleting equipment. The processed pellets have two main uses: first, as boiler fuel for the rice processing plant itself, providing steam for rice drying and processing, replacing coal or natural gas and reducing energy costs by 30%-50%; second, as an industrial by-product sold to other energy-consuming enterprises.

(2) Energy-consuming enterprises such as food and chemical plants: Some food factories (such as biscuit factories and wineries) and chemical plants require low-pressure steam or hot water and will purchase rice husk pellets as fuel for biomass boilers. Compared to coal, rice husk pellets produce no sulfur emissions when burned, meeting environmental protection requirements; compared to natural gas, the cost is lower, making it suitable for enterprises sensitive to environmental protection and costs.

(3) Industrial auxiliary materials such as paper and board: A few paper mills will crush rice husk particles and use them as filler materials for pulp to improve the strength of paper; some artificial board factories will mix rice husk particles with resin to press low-cost fiberboard, and use the hardness and stability of rice husk to improve the performance of the board.

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TONY Brand 4-5  TPH Dried Rice Husk Pellet Line can process dried rice husk and various biomass materials into biomass pellets. The core of the rice husk biomass pellet production line is to take advantage of the characteristics of rice husks—lightweight, high in silicon, and low in agglomeration—and transform agricultural waste rice husks into standardized biomass fuel through customized pretreatment and pelleting processes. This fuel is widely applicable to rice-growing areas and energy demand scenarios.The core significance of the rice husk biomass pellet production line is to realize the resource utilization, reduction and low-carbon utilization of rice husk waste, which not only solves the problem of agricultural solid waste pollution, but also provides a clean option for energy structure transformation, and has economic, environmental and social value.

1. Capacity: 4-5  Ton/Hour

2. Raw materials: Dried rice husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, large farms, private growers and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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原材料--成品图

1. Project Name: Dried Rice Husk Pellet Production Line

2. Raw Material: Dried rice husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 4-5 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ551-III-132kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ551-Ⅲ-132kw *2sets

C.Capacity:4-5 tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:4-5 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.3图片

半自动包装机

3. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:4-5 tons/hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 稻壳+颗粒 颗粒机

Processing dried rice husks into biomass pellets is a policy-supported, technologically mature, and environmentally friendly entrepreneurial direction suitable for small and medium-sized investors. Dried rice husks, as agricultural waste, are low-cost and widely available. Processed into biomass pellets, they can replace coal, offering high combustion efficiency (calorific value approximately 3600 kcal/kg) and reducing carbon emissions by more than 50% compared to coal.¹¹ The government has listed biomass energy as a strategic emerging industry, with subsidies provided in some regions. Market demand covers industrial boilers, power plants, and residential heating. Some regions offer tax breaks or equipment subsidies for environmental projects, reducing initial investment pressure. Long-term supply agreements can be signed with rice mills to ensure a stable, low-price supply. Products can be supplied to nearby biomass power plants and heating companies through long-term contracts. Considering all factors, the rice husk biomass pellet processing project has a promising long-term development prospect.

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稻壳图加颗粒图

1.High-efficiency utilization of agricultural waste:

Rice husks account for approximately 20% of the weight of rice, with a global annual production exceeding 150 million tons. Converting them into fuel pellets achieves waste resource utilization, reduces pollution from landfill or open burning, and simultaneously increases farmers' income.

2.Low moisture pretreatment requirements:

After natural drying, rice husks have a moisture content of only 10-15% (wood requires additional drying to below 15%), reducing compression energy consumption by more than 20% and saving processing costs.

3.Excellent physical properties: 

High pellet hardness (breakage resistance > 95%), preventing pulverization during transportation; good flowability, suitable for automatic feeding systems.

4.Carbon neutrality:

The CO₂ released during combustion is equivalent to the amount absorbed by the rice husks during growth, resulting in a carbon footprint more than 90% lower than coal over its entire life cycle. Each ton of rice husk pellets can replace 0.8 tons of standard coal, reducing CO₂ emissions by approximately 2.58 tons.

5.Pollutant control:

Sulfur content < 0.1% (coal averages 1-3%), reducing NOx generation by 40-60%, significantly alleviating acid rain and smog problems.

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绿色地球+原材料+颗粒图

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公司优势图