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Project Brief Introduction:

1.Product:Dried Rice Husk Pellet Line

2.Capacity:3 Ton /Hour

3.TONY Brand 3 Ton /Hour Dried Rice Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 235 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried rice husk biomass pellet processing equipment

The core principle of rice husk pellet processing equipment (such as pellet mills) is to convert biomass raw materials into high-density pellet fuel through mechanical compression. The basic process includes three steps: pelleting, cooling, and packaging. For example, in a ring die pellet mill, a motor is connected to a reducer via a coupling, driving the ring die. The raw material enters the compression zone under gravity, and rollers squeeze the material into the holes of the ring die. After the pellets are formed in the die, they are cut to a fixed length by a cutter.

2. Characteristics of dried rice husk biomass pellet processing equipment

(1) High Efficiency and Energy Saving: Rice husk pellet mills can process waste materials such as rice husks into pellet fuel, which not only reduces environmental pollution but also realizes resource recycling and greatly improves energy efficiency.

(2) Multifunctionality: In addition to processing biomass fuel, rice husk pellet mills can also process animal bedding, organic fertilizer, etc., and are widely used in agriculture, aquaculture, and other fields.

(3) Advanced Pelletizing Technology: Rice husk pellet mills adopt advanced pelletizing technology, which can automatically control parameters such as feed rate and temperature during the pelletizing process, greatly reducing production costs and making the production process more economical and environmentally friendly.

(4) High-Quality Components: The main shaft and connecting hollow shaft of the rice husk pellet mill are made of imported German alloy structural steel, manufactured through processes such as water forging, rough turning, heat treatment, precision turning, and precision grinding. The reasonable structure and uniform hardness improve the fatigue resistance and wear resistance of the components, providing a more reliable guarantee for safe operation.

3. Application scenarios of dried rice husk biomass pellet processing equipment

Specialized Pellet Fuel Plants: These plants produce biomass pellets on a large scale and supply them to the commercial fuel market. They typically have large production lines (capacity 5-30 tons/hour) using sawdust, rice husks, and agricultural and forestry waste as raw materials. The products are sold to end users such as power plants, heating companies, and residential users.

Distributed Energy Station Support: Some small and medium-sized energy stations (such as rural heating stations and industrial park power plants) have their own pellet processing equipment. They process biomass feedstock locally and then burn it directly in boilers to generate electricity or heat, thereby reducing transportation costs.

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1. Project Name: Dried Rice Husk Pellet Production Line

2. Raw Material: Dried rice husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 3 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ760-III-200kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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原材料--成品图

1. Project Name: Dried Rice Husk Pellet Production Line

2. Raw Material: Dried rice husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 2.8-3.2 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ760-III-185kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-200kw *1set

C.Capacity:3 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:3 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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半自动包装机

3. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:3 tons/hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 稻壳+颗粒 颗粒机

With the increasing global energy demand, biomass pellets, as a kind of renewable energy, are gradually receiving people's attention. Biomass particles not only have the characteristics of environmental protection and renewable, But also produce high heat and low ash in the combustion process, so they are widely used in industrial, civil and other fields.

1. Development Status Of Rice Husk Particles

At present, the production technology of rice husk particles has been relatively mature, and the production scale has been expanding. In the domestic and foreign markets, the demand for rice husk particles has shown a steady Increase. Especially in some developed countries, rice husk particles have become an important alternative to traditional fossil energy. At the same time, the production cost of rice husk particles is also gradually reducing, providing Strong support for its popularity in the market.

2. Market Prospects Of Rice Husk Pellets

With the transformation of global energy structure and the improvement of environmental protection awareness, the market prospect of rice husk particles is very broad. First of all, rice husk pellet fuel as a clean energy, in line with The requirements of sustainable development, will occupy an important position in the future energy field. Secondly, the raw materials for the production of rice husk particles are widely available, and the amount of rice husk planting Is large, which has great development potential. Finally, the application field of rice husk particles will continue to expand, not only can be used in industrial boilers, civil heating and other fields, but also can be applied to biomass Power generation, biomass gas and other fields, providing a broad market space for the further development of biomass particles.

3. Application Fields Of Rice Husk Particles

Rice husk particles are widely used in industrial fields, civil fields, biomass power generation fields, and belong to green energy.

In summary, as a renewable energy source, rice husk biomass pellets have broad development prospects. With the transformation of the global energy structure and the improvement of environmental protection awareness, rice Husk particles will occupy an important position in the future energy field. At the same time, the production cost of biomass pellets continues to decrease, and the application field will continue to expand, providing strong support for Its popularity in the market. Therefore, we can foresee that biomass particles will become an important force in the future energy field and make important contributions to the sustainable development of human society.

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稻壳图加颗粒图

Advantages of Rice Husk Pellets

Processing rice husks into biomass pellets offers numerous advantages in environmental protection, economic and social development, and energy structure, and also provides excellent combustion performance. The main advantages are as follows:

1. Calorific Value and Combustion Residue

The calorific value and ash content of rice husk pellets after combustion are about 10% lower than that of medium-quality coal. However, rice husk pellets can burn completely under normal operating conditions. Coal, on the other hand, cannot burn completely, leaving a residue containing 10% to 15% combustible components. Therefore, in practical applications, the effective calorific value of both is comparable.

2. Combustibility

Rice husk pellets are more easily combusted than coal, igniting faster and significantly reducing the ignition time required for combustion.

3. Solid Emissions

The solid emissions from rice husk pellets are far lower than those from coal. This not only reduces slag treatment costs but also reduces environmental pollution. The solid emissions from biomass pellet combustion are mainly ash, accounting for approximately 0.4% to 7.0% of the total weight. In contrast, coal combustion produces a mixture of ash, alkaline earth, and unburned coal, accounting for approximately 25% to 40% of the total weight. 

4. Air Pollution and Corrosion

Air pollution and boiler corrosion caused by coal are far greater than those caused by biomass pellets. Coal smoke contains a large amount of particulate carbon as well as toxic and corrosive gases such as sulfur dioxide and carbon monoxide. Sawdust biomass pellets are mainly composed of hydrocarbon organic matter, and their flue gas does not contain particulate carbon or sulfur dioxide. Instead, it is mainly composed of volatile hydrocarbon gases, with almost no sulfur dioxide or carbon monoxide. The smoke produced during combustion is lower than the Ringelmann Class I standard, significantly reducing air pollution and carbon dioxide emissions. Wood biomass pellets are internationally recognized as a "clean fuel."

5. Cost and Time Savings

Using biomass pellets as boiler fuel can save costs and time compared to coal. For example, for a 0.5-ton boiler, using rice husk biomass pellets can reduce costs by 11% and time by 34%. For example, compared to coal-fired power generation, a 0.5-ton boiler can reduce fuel costs by 10% and time by 16%. 6. Sustained Combustion: Rice husk biomass pellets typically burn 8 to 10 times longer than loose, soft materials, maintaining a stable and continuous combustion state, thus ensuring a more reliable energy supply.

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绿色地球+原材料+颗粒图

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公司介绍图