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Project Brief Introduction:

1.Product:Dried Rice Husk Pellet Line

2.Capacity:4-5 Ton /Hour

3.TONY Brand 4-5 Ton /Hour Dried Rice Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ860-Ⅲ-280KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 310 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried rice husk biomass pellet processing equipment

The rice husk biomass pellet production process transforms loose agricultural and forestry waste (such as sawdust, straw, and rice husks) into high-density, regularly shaped pellet fuel through a series of physical and mechanical processes. The core of this process comprises three key steps: forming, cooling, and packaging. Each step requires specialized equipment to alter the physical state of the material.

2. Characteristics of dried rice husk biomass pellet processing equipment

The rice husk pellet processing equipment is a production line specifically designed for rice husks. Its core feature is customized production based on the characteristics of the raw materials, thereby ensuring production efficiency and optimizing finished product quality. The pelletizing stage compresses the rice husks into high-density pellets. The cooling and screening stages stabilize the pellet properties and remove substandard products. The equipment at each stage works collaboratively to transform the raw materials into the finished product.

3. Application scenarios of dried rice husk biomass pellet processing equipment

Processing equipment provides fuel (as an alternative to coal and oil) for factory boilers and kilns, such as steam boilers in textile and food processing plants, and heating kilns in the ceramics and building materials industries. Stable pellet production ensures energy supply.

Power Generation: Biomass power plants require large quantities of standardized pellets as fuel. Large-scale processing equipment can meet the stringent requirements of power plants for pellet calorific value and density, ensuring efficient combustion and stable power generation.

Residential Heating: For pellets used in domestic fireplaces and space heaters, processing equipment must control the size and hardness of the pellets to suit domestic combustion equipment. The precision of the equipment's production directly impacts the user experience with these pellets.

Environmental Protection and Waste Management: In waste and wastewater treatment plants, processing equipment converts organic waste (such as sludge and food waste) into fuel pellets for resource recovery. Corrosion-resistant and clogging-resistant designs are crucial.

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TONY Brand 4-5 TPH Dried Rice Husk Pellet Line can process dried rice husk and various biomass materials into biomass pellets. The core of the rice husk biomass pellet production line is to take advantage of the characteristics of rice husks—lightweight, high in silicon, and low in agglomeration—and transform agricultural waste rice husks into standardized biomass fuel through customized pretreatment and pelleting processes. This fuel is widely applicable to rice-growing areas and energy demand scenarios.The core significance of the rice husk biomass pellet production line is to realize the resource utilization, reduction and low-carbon utilization of rice husk waste, which not only solves the problem of agricultural solid waste pollution, but also provides a clean option for energy structure transformation, and has economic, environmental and social value.

1. Capacity: 4-5 Ton/Hour

2. Raw materials: Dried rice husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, large farms, private growers and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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原材料--成品图

1. Project Name: Dried Rice Husk Pellet Production Line

2. Raw Material: Dried rice husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 4-5 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ860-III-280kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw *1set

C.Capacity:4-5 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:4-5 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

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半自动包装机

3. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:4-5 tons/hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 稻壳+颗粒 颗粒机

For investors, prioritizing regions with abundant raw materials and strong policy support is more prudent. By securing raw material supplies, improving capacity utilization, and expanding into high-end markets (such as exports and consumer goods), the investment return cycle can be further shortened, leading to rapid profitability.

Rice Husk Pellet Processing Investment Costs

Equipment Investment: Equipment investment varies significantly depending on project scale and the selected equipment. A small semi-automatic production line may cost only tens to hundreds of thousands of yuan, while a large fully automated production line may cost millions or even more.

Plant and Site Costs: You need to select suitable plant and site based on the production scale. Rental or construction costs vary by region.

Raw Material Procurement and Transportation Costs: Raw material costs are affected by factors such as region, season, and raw material type, while transportation costs are related to the raw material procurement radius and product sales range.

Environmental and Other Costs: These costs include investment and operating costs for environmental protection equipment, water and electricity bills, and employee wages.

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稻壳图加颗粒图

As a biomass energy source, rice husk pellets possess significant environmental benefits and energy efficiency. Environmentally, their production process involves no chemical additives, and combustion is smokeless and odorless, causing no pollution and meeting environmental protection requirements. Compared to traditional coal, their carbon dioxide emissions are 97.91% lower, sulfur dioxide emissions are 99.15% lower, and nitrogen dioxide emissions are 72.09% lower, achieving near-zero pollution emissions. Furthermore, their raw materials are primarily agricultural and forestry waste, such as branches, sawdust, straw, and rice husks, all renewable energy sources, effectively achieving resource recycling. In terms of energy efficiency, rice husk pellet fuel has a calorific value of 3400-4000 kcal/kg, and when using a dedicated biomass heater, its thermal efficiency can reach over 85%, exhibiting high energy density.

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绿色地球+原材料+颗粒图

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公司介绍图