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Project Brief Introduction:

1.Product:Dried Rice Husk Pellet Line

2.Capacity:3-3.5 Ton /Hour

3.TONY Brand 3-3.5 Ton /Hour Dried Rice Husk Pellet Line Project Process

4.Main Machine: TONY Pellet Machine TYJ860-Ⅲ-220KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 250 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of dried rice husk biomass pellet processing equipment

The material is shaped by the interaction of extrusion pressure and die friction between the mold and the pressure roller. Dry wood chip processing equipment requires no additives or binders during processing, and it strengthens cell walls and binds cellulose. Lignin is mainly distributed insoluble in any solvent at room temperature, has no melting point, but has a softening point. When the temperature reaches a certain level, lignin softens, increasing its binding force, and under certain pressure, it shapes the material.

2. Characteristics of dried rice husk biomass pellet processing equipment

 Dry rice husk pellet processing equipment also boasts numerous energy-saving features. Firstly, it employs highly efficient motors and transmission systems to improve energy utilization efficiency. For example, selecting energy-saving motors with high power factors and low efficiency losses effectively reduces energy consumption. Secondly, by optimizing the process, it achieves energy recycling, reducing energy waste and lowering production costs.

3. Application scenarios of dried rice husk biomass pellet processing equipment

(1)Industrial Boiler Fuel: Directly used in coal-fired boilers, replacing coal. Biomass pellet combustion produces less pollution, with CO₂ emissions approaching carbon balance, meeting environmental protection requirements.

(2)Power Generation Fuel: Used as a raw material for thermal power generation or gasification power generation, especially in areas with high environmental protection requirements.

(3)Agriculture: Feed and fertilizer

(4)Feed Processing: Rice husk pellets can be used as a feed carrier for livestock. After mixing with nutrients, they can be pressed into pellet feed, reducing waste and facilitating storage.

(5)Organic Fertilizer: Processed with other agricultural wastes to produce organic pellet fertilizer, improving soil structure.

(6) Chemical Raw Material: The rice ash from burning rice husk pellets is rich in silica and can be used to produce cementing materials, pozzolanic cement, etc.

(7)Building Material Production: After being mixed with clay and burned, it can be made into refractory and heat-insulating bricks, or processed into lightweight rice husk boards for building decoration. Refractory Brick Wholesale Refractory Brick Production Technology.

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TONY Brand 3-3.5 TPH Dried Rice Husk Pellet Line can process dried rice husk and various biomass materials into biomass pellets. The core of the rice husk biomass pellet production line is to take advantage of the characteristics of rice husks—lightweight, high in silicon, and low in agglomeration—and transform agricultural waste rice husks into standardized biomass fuel through customized pretreatment and pelleting processes. This fuel is widely applicable to rice-growing areas and energy demand scenarios.The core significance of the rice husk biomass pellet production line is to realize the resource utilization, reduction and low-carbon utilization of rice husk waste, which not only solves the problem of agricultural solid waste pollution, but also provides a clean option for energy structure transformation, and has economic, environmental and social value.

1. Capacity: 3-3.5Ton/Hour

2. Raw materials: Dried rice husk

3. Moisture: About 10-15%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, large farms, private growers and other customers with advantages in  raw materials.

5. Finished Pellets Markets: Large power plants, domestic heating, industrial heating, combustion heat, heating heating, boiler room, school canteen, foundry heat source.

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原材料--成品图

1. Project Name: Dried Rice Husk Pellet Production Line

2. Raw Material: Dried rice husk

3. Moisture Content of Raw Material:10-15%

4. Capacity: 3-3.5 TPH

5. Process: Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: TONY Pellet Machine-TYJ860-III-220kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图2

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

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颗粒机四件套带 原材料，颗粒图

1.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-220kw *1set

C.Capacity: 3-4 tons/hour.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.2图片

镀锌冷却机+颗粒图

2.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*1set

C.Capacity:3-3.5 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's New Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.3图片

半自动包装机

3. Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.TONY brand semi-automatic packing machine* 1set.

C.Capacity:3-3.5 tons/hour.

Main Parts: 

(1)TONY's New Semi-Automatic Packing Machine. 

(2)Sew Machine, buyer Can Also Chose Hot Seal Machine For Chosen,To Confirm With TONY For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产案例图

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图 稻壳+颗粒 颗粒机

Biomass pellets are an environmentally friendly solid fuel made from biomass raw materials such as crop straw, forestry waste, sawdust, and rice husks. These raw materials are compressed into pellets with a specific shape, density, and calorific value using specialized equipment. Biomass resources are abundant and renewable; as long as plants grow, there is a continuous supply of raw materials, such as the large quantities of crop straw and forestry waste produced annually. Against the backdrop of energy structure transformation, biomass pellets can serve as an effective energy alternative for applications in heating, power generation, and other fields, alleviating energy shortages.

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稻壳图加颗粒图

1. Price Advantage: Due to the lower price of raw materials, dried rice husk biomass pellets have relatively low costs and selling prices, saving users fuel costs. This is highly attractive to heating companies and power plants that require large amounts of fuel.

2. Applicability: Dried rice husk biomass pellets are suitable for large chain grate boilers and coal-fired boilers (after retrofitting). Although their calorific value is relatively low, their low price and moderate calorific value still meet the needs of large boilers.

3. Environmental Friendliness: The combustion of dried rice husk biomass pellets does not produce sulfur dioxide or phosphorus pentoxide, preventing acid rain and air pollution. Furthermore, the ash from combustion is a high-grade organic potassium fertilizer that can be recycled, achieving resource recycling.

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绿色地球+原材料+颗粒图

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公司介绍图