1.图片

原材料图+颗粒机图片

1. The working principle of wet hay/grass/alfalfa biomass pellet processing equipment

Wet hay/pasture/alfalfa pellets are fuel pellets made from wet hay/pasture/alfalfa through grinding, crushing, drying, and pelleting. The production process mainly includes the following steps:

First, the wet hay/pasture/alfalfa is cleaned, cut, or dried to reduce its moisture content to below 15%. Then, the treated raw material is chopped using a rotary cutter and ground into sawdust using a grinder. Next, the sawdust is dried in a dryer until the moisture content is between 10% and 15%. Finally, the pellets are pressed into compact, uniformly sized, and smooth pellets using a pellet mill.

2. Characteristics of wet hay/grass/alfalfa biomass pellet processing equipment

(1) Significant advantages of high output and low energy consumption: TONY's production equipment uses high-quality materials and features innovative design, resulting in high output and low energy consumption.

(2) Simplified production process: With over 20 years of industry experience, we tailor-make Wet Hay/Grass/Alfalfa pellet production lines to your needs, eliminating unnecessary processing steps.

(3) High degree of automation: Reduced manual operation not only saves labor costs but also achieves high-efficiency production.

(4) Enhanced raw material applicability: Various raw materials can be used to press biomass pellets; simply changing molds and other accessories truly achieves "one machine for multiple uses."

3. Application scenarios of wet hay/grass/alfalfa biomass pellet processing equipment

(1) Large-scale alfalfa planting bases/farms

This is the core application scenario for wet hay/grass/alfalfa pelleting equipment. The core logic is "on-site processing to reduce losses."

(2) Livestock and poultry breeding enterprises (self-supplied feed)

The core demand of this scenario is "self-made high-quality silage pellets to reduce external purchase costs."

(3) Biomass fuel production plants

The core logic of this scenario is "using low-cost wet feed to produce high-value-added pellet fuel."

2.图片

TONY Brand 36-45  TPH Wet Hay/Grass/Alfalfa Line can process wet grass and various biomass materials related to agricultural waste into biomass pellets. Grass processing into biomass pellets has a wide range of uses .As fuel: grass pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: grass pellets processed by grass pellet machine can be used as feed for livestock. This method can make full use of grass, reduce feed costs, and also help solve the problem of grass disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 36-45  Ton/Hour

2. Raw materials: Wet Hay/Grass/Alfalfa

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet grass and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

3.图片

图片

原材料--成品图

1. Project Name: Wet Hay/Grass/Alfalfa Production Line

2. Raw Material: Bales of Wet Hay/Grass/Alfalfa

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 36-45  TPH

5. Process: Grinding Process - Fine Crushing Process - Grass Dust Storage Process-Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX3500-160kw, Effective Hammer Mill- TFD100*200-315kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-3.2*24m ,TONY Pellet Machine-TYJ860-III-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图.

5.图片

原材料+颗粒图

颗粒+机器图

5.1图片

TPX3500-160kw旋切机图

带原材料-成品图

1.Grinding Process：

A.The process is mainly used to grind wet hay/grass/alfalfa within 3m in diameter into wet hay/grass/alfalfa pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of grass with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX3500-160kw models *4sets

C.Capacity:8-11 ton/hour/set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机

带锯末图

2.Fine Crushing Process：

A. The process is mainly used to crush 60-70mm wet hay/grass/alfalfa pieces into 8-14mm wet hay/grass/alfalfa dust.

B.TONY brand effective hammer mill TFD100*200-315kw *4sets.

C.Capacity: 36-45  tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

大型液压料仓

3.Hay/Grass/Alfalfa Dust Storage Process:

A. This process is mainly used to storage the hay/grass/alfalfa dust that comes out of the hammer mill.It is hydraulic galvanized storage silo which is more stable and hay/grass/alfalfa dust in it is not easy to be blocked. 

B.TONY Brand Large Hydraulic Storage Silo to storage the hay/grass/alfalfa dust that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the sawdust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With Screws Inside the Storage Bin to Prevent Hay/Grass/Alfalfa Dust Blocked.

5.4图片

4.Drying Process: 

A.This process is mainly used to dry the hay/grass/alfalfa dust from 30-35% to 10-15%.  

B.Capacity: 36-45 tons/hour.

C.TONY use  4 sets of 3.2*24m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.5图片

颗粒机四件套带 原材料，颗粒图

5.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw *9sets

C. Capacity:36-45 tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.6图片

镀锌冷却机+颗粒图

6.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*3 Sets

C.Capacity:36-45 tons/hour.

Main Parts:                                                                                                                                   

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5.7图片

吨包机

7.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.TONY brand ton packing machine*3sets

C.Capacity: 36-45 tons/hour.

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产案例图

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客户生产案例图

1. Abundant Raw Materials:

Wet Hay/Grass/Alfalfa is widely distributed worldwide, found in farmland, residential greenbelts, and plaza lawns. This abundant grass resource provides a rich and sustainable source of raw materials for pellet production.

2. Renewable Energy:

Wet Hay/Grass/Alfalfa is a renewable resource. It can be continuously planted and harvested, making it an environmentally friendly alternative to non-renewable fossil fuels. Utilizing Wet Hay/Grass/Alfalfa to produce pellets helps reduce dependence on finite energy sources and promotes energy sustainability.

3. Waste Utilization:

Wet Hay/Grass/Alfalfa, often considered waste, such as lawn clippings or agricultural waste, can be transformed into valuable pellets. This not only reduces waste but also creates a useful product, increasing economic value.

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草图加颗粒图

Wet Hay/Grass/Alfalfa pellets offer several advantages over traditional forage:

1. High Feed Conversion Rate:

Pelletized feed helps you obtain more meat, eggs, and milk with less Wet Hay/Grass/Alfalfa during the winter.

2. Smaller Size:

Pelletized feed is only about one-quarter the size of Wet Hay/Grass/Alfalfa, making it easier to store and transport, reducing dust, and benefiting human and animal health.

3. Improved Palatability:

Processing Wet Hay/Grass/Alfalfa into pellets improves its quality and palatability. For example, while rhynchophylla has a distinctive odor that livestock may dislike, pelleting it makes it a highly palatable and nutritious forage.

4. Expanded Feed Sources:

Some branches that are normally coarse and difficult for livestock to eat, such as quinoa and hay, become palatable feed after being crushed and processed into pellets.

In summary, Wet Hay/Grass/Alfalfa biomass pellet feed has advantages such as improving feed utilization, preventing animals from being picky eaters, sterilization and disinfection, reducing environmental pollution, increasing animal feed intake, facilitating storage and transportation, expanding feed sources, and improving feed quality. As a result, Wet Hay/Grass/Alfalfa biomass pellet feed has been widely used and promoted in modern animal husbandry.

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绿色地球+原材料+颗粒图

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客户参观图