1.图片

原材料图+颗粒机图片

1. The working principle of wet hay/grass/alfalfa biomass pellet processing equipment

The wet grass pellet processing equipment uses wet grass as raw material and processes it into pellet fuel through a series of processes, including crushing, pulverizing, drying, and pelletizing. During the processing, the raw material passes through a rotary cutter to break up the bundled wet grass into small pieces that meet the requirements of subsequent processing. The raw material then enters the drying process to reduce the moisture content to a range suitable for pelletizing. Finally, it enters the pelletizing process, where it is formed into pellets through the extrusion of the equipment.

2. Characteristics of wet hay/grass/alfalfa biomass pellet processing equipment

(1) The wet grass pellet biomass pellet processing equipment has the characteristics of high efficiency and low energy consumption. It can quickly process biomass raw materials into fuel pellets and improve production efficiency.

(2) The biomass pellet machine has molds of various specifications. The corresponding molds can be selected for processing according to different biomass raw materials, improving the adaptability of processing.

(3) The biomass pellet processing equipment has a high degree of automation and good safety, effectively reducing labor intensity and improving production efficiency.

(4) The quality specifications of the pellet biomass fuel processed by the wet grass biomass pellet processing equipment are stable and meet the production standard requirements.

3. Application scenarios of wet hay/grass/alfalfa biomass pellet processing equipment

Wet grass pellet processing equipment plays a key role in modern agriculture, environmental protection, and energy. Its core value lies in converting high-moisture grass raw materials (such as fresh grass, straw, and reeds) into high-density, easy-to-store pellets through processes such as crushing, dehydration, and compression molding.

This addresses seasonal fresh grass surpluses and shortages: excess fresh grass or silage during the rainy season can be processed into pellets to prevent spoilage; it can also be used as a high-quality feed supplement during the dry season or winter, ensuring balanced nutrition for livestock year-round.

Improving feed utilization: The pellet shape reduces picky eating, and the compression process breaks down plant cell walls, increasing starch and protein digestibility (experiments show a 10%-15% increase in digestibility for cattle and sheep).

Reducing transportation and storage costs: Pellets are 60%-70% smaller than loose grass, requiring less storage space and making long-distance transportation more economical.

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TONY Brand 32-40 TPH Wet Hay/Grass/Alfalfa Line can process wet grass and various biomass materials related to agricultural waste into biomass pellets. Grass processing into biomass pellets has a wide range of uses .As fuel: grass pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: grass pellets processed by grass pellet machine can be used as feed for livestock. This method can make full use of grass, reduce feed costs, and also help solve the problem of grass disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 32-40  Ton/Hour

2. Raw materials: Wet Hay/Grass/Alfalfa

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet grass and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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图片

原材料--成品图

1. Project Name: Wet Hay/Grass/Alfalfa Production Line

2. Raw Material: Bales of Wet Hay/Grass/Alfalfa

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 32-40 TPH

5. Process: Grinding Process - Fine Crushing Process - Grass Dust Storage Process-Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX3500-160kw, Effective Hammer Mill- TFD100*200-315kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-2.5*24m ,TONY Pellet Machine-TYJ860-III-280kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图.

5.图片

原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

TPX3500-160kw旋切机图

带原材料-成品图

1.Grinding Process：

A.The process is mainly used to grind wet hay/grass/alfalfa within 3m in diameter into wet hay/grass/alfalfa pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of grass with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX3500-160kw models *4sets

C.Capacity:8-11 ton/hour/set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机

带锯末图

2.Fine Crushing Process：

A. The process is mainly used to crush 60-70mm wet hay/grass/alfalfa pieces into 8-14mm wet hay/grass/alfalfa dust.

B.TONY brand effective hammer mill TFD100*200-315kw *3sets.

C.Capacity: 32-40 tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

大型液压料仓

3.Hay/Grass/Alfalfa Dust Storage Process:

A. This process is mainly used to storage the hay/grass/alfalfa dust that comes out of the hammer mill.It is hydraulic galvanized storage silo which is more stable and hay/grass/alfalfa dust in it is not easy to be blocked. 

B.TONY Brand Large Hydraulic Storage Silo to storage the hay/grass/alfalfa dust that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the sawdust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With Screws Inside the Storage Bin to Prevent Hay/Grass/Alfalfa Dust Blocked.

5.4图片

4.Drying Process: 

A.This process is mainly used to dry the hay/grass/alfalfa dust from 30-35% to 10-15%.  

B.Capacity: 32-40 tons/hour.

C.TONY use  6 sets of 2.5*24m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.5图片

颗粒机四件套带 原材料，颗粒图

5.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ860-Ⅲ-280kw *8sets

C. Capacity:32-40 tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

5.6图片

镀锌冷却机+颗粒图

6.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*2 Sets

C.Capacity:32-40 tons/hour.

Main Parts:                                                                                                                                   

(1) TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2) Cyclone and bags dust collectors.  

(3) Fan Blower.

(4) Connect Pipes.

5.7图片

吨包机

7.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.TONY brand ton packing machine*2sets

C.Capacity: 32-40 tons/hour.

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产案例图

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图 湿草捆+颗粒 颗粒机

The wet grass biomass pellet processing startup project possesses resource sustainability and environmental value, but it needs to overcome difficulties in pretreatment technology and cost control, making it suitable for implementation in areas rich in agricultural resources.

(1) Resource Utilization: Using wet grass such as agricultural straw and forestry waste as raw materials, it solves the problem of biomass resource waste and promotes the transformation and upgrading of traditional industries.

(2) Energy Substitution: The product can replace fossil fuels such as coal and fuel oil, and can be applied in heating, industrial boilers, and other fields, reducing air pollution.

(3) Policy Alignment: It aligns with my country's energy structure optimization and green development strategy, and helps improve energy self-sufficiency and national energy security.

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草图加颗粒图

(1) Space Saving: 

High-temperature compression significantly reduces storage space in wet grass biomass pellets.

(2) High Combustion Efficiency: 

Wet grass biomass pellets greatly improve the combustion performance of wood-based materials, increasing thermal efficiency by over 80%. One ton of biomass pellet fuel generates the equivalent heat of 0.8 tons of coal. Its calorific value is tested using specialized equipment.

(3) Safe to Use: 

Because wet grass biomass pellet fuel is derived from naturally occurring bio-fertilizers or wood shavings, it does not contain easily fissile or explosive chemicals, thus preventing accidents such as poisoning, explosions, or leaks.

(4) Sustainable Utilization:

The ash from biomass pellet combustion can be used as fertilizer, promoting new plant growth and entering a new cycle, ensuring the sustainable use of biological resources.

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绿色地球+原材料+颗粒图

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客户参观图