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Project Brief Introduction:

1.Product:Wet Hay/Grass/Alfalfa Pellet Line

2.Capacity:18 Ton/Hour

3.TONY Brand 18 Ton /Hour Wet Hay/Grass/Alfalfa Pellet Line Project Process

4.Main Machine: Straw Cutter,Hammer Mill,Large Hydraulic Storage Silo,Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 2700 kw

6.Need Area: About  ㎡  L: M  W: M  H: M

Project Layout For Customer:

3D图3

原材料图+颗粒机图片

1. The working principle of wet hay/grass/alfalfa biomass pellet processing equipment

Wet grass pellet processing equipment primarily consists of a crusher, pulverizer, dryer, pelletizer, cooler, and packaging machine. First, the baled wet grass is broken up using a crusher. A high-efficiency pulverizer then pulverizes the material into sawdust. A drum dryer then reduces the moisture content of the wet grass to 10-15%. The dried material is then fed into a biomass pellet machine, where it is extruded into pellets using a die and rollers. A pellet cooler then cools the pellets, saving space and processing time while making them easier to package and transport. Finally, a packaging machine packages the cooled pellets for easy storage and transportation.

2. Characteristics of wet hay/grass/alfalfa biomass pellet processing equipment

(1) The wet grass pellet biomass pellet processing equipment has the characteristics of high efficiency and low energy consumption. It can quickly process biomass raw materials into fuel pellets and improve production efficiency.

(2) The biomass pellet machine has molds of various specifications. The corresponding molds can be selected for processing according to different biomass raw materials, improving the adaptability of processing.

(3) The biomass pellet processing equipment has a high degree of automation and good safety, effectively reducing labor intensity and improving production efficiency.

(4) The quality specifications of the pellet biomass fuel processed by the wet grass biomass pellet processing equipment are stable and meet the production standard requirements.

3. Application scenarios of wet hay/grass/alfalfa biomass pellet processing equipment

(1) Large-scale alfalfa planting bases/farms

This is the core application scenario for wet hay/grass/alfalfa pelleting equipment. The core logic is "on-site processing to reduce losses."

(2) Livestock and poultry breeding enterprises (self-supplied feed)

The core demand of this scenario is "self-made high-quality silage pellets to reduce external purchase costs."

(3) Biomass fuel production plants

The core logic of this scenario is "using low-cost wet feed to produce high-value-added pellet fuel."

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TONY Brand 18  TPH Wet Hay/Grass/Alfalfa Line can process wet grass and various biomass materials related to agricultural waste into biomass pellets. Grass processing into biomass pellets has a wide range of uses .As fuel: grass pellet fuel can be used as boiler fuel for power plants, industrial boilers, civil heating and other fields. Its calorific value is similar to coal, but the price is lower, and the combustion process produces fewer pollutants, is a more environmentally friendly fuel. As feed: grass pellets processed by grass pellet machine can be used as feed for livestock. This method can make full use of grass, reduce feed costs, and also help solve the problem of grass disposal. These uses can not only effectively use agricultural waste, reduce environmental pollution, but also create economic benefits and promote sustainable agricultural development.

1. Capacity: 18  Ton/Hour

2. Raw materials: Wet Hay/Grass/Alfalfa

3. Moisture: About 30-35%

4. Application: All kinds of  biomass materials suitable for pellet production.

Suitable customers: Green energy companies, agricultural cooperatives, and small - scale rural processing units that have ready access to wet grass and related agricultural residues.

5. Finished Pellets Markets: Large power plants, domestic heating systems in rural and suburban areas, industrial heating facilities in rural - based industries, combustion heat applications in local manufacturing units, heating systems in rural schools and community centers, boiler rooms in small - scale rural enterprises, and canteens in rural educational institutions.,farms, feed mills.

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原材料--成品图

1. Project Name: Wet Hay/Grass/Alfalfa Production Line

2. Raw Material: Bales of Wet Hay/Grass/Alfalfa

3. Moisture Content of Raw Material: 30-35%

4. Capacity: 18  TPH

5. Process: Grinding Process - Fine Crushing Process - Grass Dust Storage Process-Drying Process-Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Straw Cutter -TPX2500-132kw, Effective Hammer Mill- TFD75*132-132kw, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-2.8*24m ,TONY Pellet Machine-TYJ760-III-200kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

3D图 图1-长宽

3D图  图2-高

3D图  图3

5.1图片

TPX2500-132kw旋切机图

带原材料-成品图

1.Grinding Process：

A.The process is mainly used to grind wet hay/grass/alfalfa within 2.2m in diameter into wet hay/grass/alfalfa pieces. The rotary cutting mode of the outer chain of the gear, the rotary cutting rotor blade is sharp, and the blade types are various, which can be rotated to cut various bales of grass with different diameters, different thicknesses, different lengths and different water contents

B.TONY brand straw cutter TPX2500-132kw models *4sets

C.Capacity:4.5-5 ton/hour/set

Main Parts:

(1)Tony's New Straw Cutter

(2)Enlarged Turntable

(3)Rotary Cutting System

(4)Drive system

(5)Electrical Cabinet.

5.2图片

高效粉碎机

带锯末图

2.Fine Crushing Process：

A. The process is mainly used to crush 60-70mm wet hay/grass/alfalfa pieces into 8-14mm wet hay/grass/alfalfa dust.

B.TONY brand effective hammer mill TFD75*132-132kw *4sets.

C.Capacity: 18  tons/hour.

Main parts:

(1)TONY Effective Hammer Mill

(2)Galvanized Dust Collector.

(3)Sawdust Conveying Fan.

(4)Cyclone With Airlock.

(5)Electrical Cabinet.

5.3图片

大型液压料仓

3.Hay/Grass/Alfalfa Dust Storage Process:

A. This process is mainly used to storage the hay/grass/alfalfa dust that comes out of the hammer mill.It is hydraulic galvanized storage silo which is more stable and hay/grass/alfalfa dust in it is not easy to be blocked. 

B.TONY Brand Large Hydraulic Storage Silo to storage the hay/grass/alfalfa dust that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the sawdust on the ground directly which may need some labour.                        

Main Parts:                                                                                                                                   

(1)TONY's new Large Hydraulic Storage Silo.

(2)With Screws Inside the Storage Bin to Prevent Hay/Grass/Alfalfa Dust Blocked.

5.4图片

4.Drying Process: 

A.This process is mainly used to dry the hay/grass/alfalfa dust from 30-35% to 10-15%.  

B.Capacity: 18 tons/hour.

C.TONY use  2 sets of 2.8*24m rotary drum dryer for this process,TONY hot stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts: 

(1)TONY's Rotary Drum Dryer Main Body.(Reducers With Motors and Pips)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.5图片

颗粒机四件套带 原材料，颗粒图

5.Pelletizing Process:

A.This process is mainly used to products pellets with φ6-8mm.

B.TONY brand vertical ring die pellet machine TYJ760-Ⅲ-200kw *6sets

C. Capacity:18 tons/hour.

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors.

(3)Bearings Automatic Lubrication System.

(4)Electrical Cabinets.

For more equipment details and information, you can contact TONY

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镀锌冷却机+颗粒图

6.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃

B.TONY brand galvanized pellets cooler*2 Sets

C.Capacity:18 tons/hour.

Main Parts:                                                                                                                                   

(1)TONY's new Galvanized Pellets Cooler Separator With Vibrating Screen.

(2)Cyclone and bags dust collectors.  

(3)Fan Blower.

(4)Connect Pipes.

5.7图片

吨包机

7.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.TONY brand ton packing machine*2sets

C.Capacity: 18 tons/hour.

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产案例图

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图 湿草捆+颗粒 颗粒机

Energy is the material foundation supporting human civilization and an indispensable basic condition for modern social development. For a long time to come, the pressure to protect the ecological environment and address climate change will continue to increase, making a green energy transition imperative. Biomass pellet fuel is one of the important pathways for utilizing biomass energy. Wet Hay/Grass/Alfalfa biomass pellet fuel refers to dense, rod-shaped pellets made from grass raw materials such as Hay/Grass/Alfalfa through crushing, grinding, and drying processes.

Wet Hay/Grass/Alfalfa pellets are a clean energy product that can replace coal, oil, and natural gas, reducing carbon dioxide and sulfur dioxide emissions. It is one of the ideal and economical clean fuels for solving air pollution and is of great significance for environmental protection and energy conservation. Furthermore, biomass pellets are convenient to store, transport, and use. Vigorously developing a low-carbon biomass industry based on biomass energy, partially replacing and conserving fossil fuels, is of great significance for improving the energy structure, reducing carbon dioxide emissions, and mitigating and addressing global warming.

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草图加颗粒图

The main advantages of Wet Hay/Grass/Alfalfa pellet fuel are as follows:

1. Environmental Advantages

(1) Clean Combustion: Wet Hay/Grass/Alfalfa pellet fuel produces fewer pollutants during combustion, especially lower emissions of sulfur oxides and nitrogen oxides, helping to reduce air pollution.

(2) Renewable: The main raw materials for Wet Hay/Grass/Alfalfa pellet fuel are agricultural waste, such as rice straw, corn stalks, and alfalfa. These materials are renewable resources and will not lead to resource depletion.

(3) Reduced Greenhouse Gas Emissions: Using Wet Hay/Grass/Alfalfa pellet fuel can reduce dependence on fossil fuels, thereby reducing emissions of greenhouse gases such as carbon dioxide and helping to mitigate climate change.

2. Economic Advantages

(1) Low Cost: The raw materials for Wet Hay/Grass/Alfalfa pellet fuel are widely available and inexpensive, resulting in relatively low overall production costs, making it suitable for large-scale promotion and application.

(2) High energy conversion efficiency: Wet Hay/Grass/Alfalfa pellet fuel has a high calorific value, typically around 3900~4800 kcal/kg, and even after carbonization, the calorific value can reach 7000~8000 kcal/kg, achieving highly efficient energy conversion.

(3) Promotes agricultural circular economy: Utilizing agricultural waste to manufacture pellet fuel not only reduces waste disposal costs but also creates new economic value, promoting the development of a circular agricultural economy.

3. Technological advantages

(1) Easy to store and transport: Pellet fuel is compressed into small volumes and has high density, making it easy to store and transport, and reducing losses during transportation.

(2) Wide range of applications: Pellet fuel is suitable for various combustion equipment, including household heating equipment, industrial boilers, etc., possessing wide applicability and flexibility.

(3) High degree of automation: Modern pellet production lines typically employ automated control systems, which are simple to operate, have high production efficiency, and can meet the needs of different scales.

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绿色地球+原材料+颗粒图

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客户参观图