The working principle of the TONY brand Pellet Machine is mainly to rely on the pressure and friction between the template and the mold to gradually shape the raw materials and finally cut them into pellet products.When working, material from feeding mouth vertically to the roller frame board surface, through the rotation of the roller frame board, continuous uniform within the mold cavity surface. under the roller rolling powder material through the die hole, this process is the role of material under high pressure, high temperature, produce a physical change or proper chemical changes(depends on different kind of raw materials ), make the powder material form elongated cylindrical solid body, the cylindrical solid elongation continuously will be cutting by uniformly distributed around the mold cutting knifes, become to "pellets" the pellet pusher will collecting the pellets to the outlet place.

Pellets under the action of gravity automatic fall, this pellet making process is complete. The specific process is as follows:

1. Feeding: The biomass raw materials are fed through the feeder, and after pre-treatment such as crushing and mixing, they are sent to the hopper of the Pellet Machine.

2. Extrusion: The raw materials are subjected to the force between the high-speed rotating template and the stationary mold in the hopper, gradually forming pellet materials.

3. Cutting: After extrusion, the pellet materials are pushed to the inside of the mold to form a ring, and the blade inside the mold cuts the pellets to produce pellet products of the same length.

4. Discharging: The granular products are feed into the discharge port to produce the products of the Pellet Machine.

TONY's vertical ring mold granulator is mainly composed of 4 parts:

1. TONY new 304 stainless steel vertical ring die pellet machie,rich models, solid and reliable

2. The roller automatic lubrication system includes galvanized grease storage barrels. High degree of automation, labor saving

3. New cyclone and dust bag collection system, including fan, duct and dust bucket. Improve the cleanliness of the working environment

4. Electrical control system for all the above equpment, ensures the normal operation of the machine

1.TONY pellet machine motor shaft is directly connected to the gear shaft, which provides stronger power transmission, greater torque resistance, greater stability and lower maintenance rate.

2. TONY wood pellet machine bearing chamber has been modified, the sealing method has been changed, and the forged and tempered wear-resistant materials have been used to prevent dust from falling into the bearing chamber.

3. TONY gearbox body is larger, the gears are larger, the output is higher, and the power consumption is lower. 

4.TONY Pellet machine bearings are made of genuine heavy-duty Ha shafts, which have a longer bearing life and a lower maintenance rate for the entire machine.

5.TONY Pellet machine rhe ring die is vertical and double layered, with dual use of upper and lower layers, improving utilization, reducing costs, and increasing efficiency.

6.The pressure wheel rotates, the material is centrifuged, and the surrounding material is evenly distributed.

7.Efficient and energy-saving, automatic timed oil lubrication, ensuring sufficient lubrication of bearings and safer and more reliable operation.

8.High pressure filtration, clean and smooth independent frequency conversion device, ensuring the yield of pellets.

TONY pellet machine has a variety of models, according to the customer production of different models, pellet machine factory price is different. You get what you pay for.

You get what you pay for. The price always depends on the value. Because the pellet machine market is currently more chaotic, customers must be careful to buy!

To make a purchase decision after a comprehensive inspection of a number of comprehensive indicators such as product quality, manufacturer scale strength, pre-sales and after-sales service ability, research and development design ability, rather than just looking at the price!

Please note: if your purchase cost is very low, the later use cost will be very high! Because the purchase of very low cost equipment is likely to cause you to face endless maintenance later, continuous downtime and maintenance will delay your production and make you pay more money.

Shandong TONY Environmental Protection SCI-TECH CO., LTD adopts a gearbox customized with HUIXIN specifically for Tony particle machines. The advantages are as following:

1.Compared to ordinary counterparts, the gearbox is one size larger in both the box and internal gears to ensure sufficient stable transmission power for the operation of the particle machine.

2. The integrated power base is made of high-strength gray cast iron-HT250; All are high-precision hard tooth surface gear transmissions - the carburized tooth surface hardness of low-carbon alloy steel reaches HRC59-64, with an accuracy level of 5-6.

3.The high-speed bearings of the gearbox are imported from NSK brand in Japan.

1. The sealing element adopts Taiwan NAK high-temperature resistant fluororubber oil seal.

2. Equipped with a forced lubrication pump on the integrated reducer, it provides a thin oil lubrication system for the rolling shaft system above the bearing chamber to improve the impact of impurities and high temperature on the service life of the rolling shaft system.

3.The gearbox of Shandong Tony Environmental Protection Technology Co., Ltd. only uses plate heat exchangers (oil cooling devices). Compared to traditional tube heat exchangers (oil cooling devices) only used by some manufacturers, they have more advantages.

4.TONY accessories are made of high quality materials, reliable quality, long service life, low maintenance rate and cost saving

Plate heat exchanger (oil cooling device) is composed of many stamped corrugated thin plates at certain intervals, sealed with gaskets around them, and overlapped with a frame and compression screws. The four corner holes of the plate and gasket form the fluid distributor and collection pipe. At the same time, the cold and hot fluids are separated reasonably so that they are separated on both sides of each plate.

(1) Higher heat transfer coefficient Due to the fact that different corrugated plates are in the opposite direction, forming complex channels, the fluid between the corrugated plates flows in a three-dimensional rotating flow. Turbulence can occur at lower Reynolds numbers (generally Re=50-200), resulting in a higher heat transfer coefficient. Generally, it is considered that the red color is 3-5 times that of the shell and tube type.

(2) Large logarithmic mean temperature difference, small end temperature difference The hot surface and no bypass of the plate heat exchanger (oil cooling device) result in a small temperature difference at the end of the plate heat exchanger, and the heat transfer to water can be less than 1 ℃, while the shell and tube heat exchanger can only reach 5 ℃, which is not conducive to low-temperature heat dissipation and oil cooling.

(3) Larger heat exchange area The plate heat exchanger has a compact structure, and the heat transfer area per unit volume is 2-5 times that of a tube heat exchanger. Unlike shell and tube heat exchangers, it does not require a reserved maintenance position for the extraction of tube bundles. Therefore, in order to achieve the same heat transfer capacity, the plate heat exchanger occupies an area of approximately 1/5 to 1/8 of the shell and tube heat exchanger.

(4) Easy to change heat exchange area or process combination Plate heat exchangers (oil cooled devices) can achieve the required process combination by changing the layout of plate types or replacing multiple plate types.

(5) Easy to clean As long as the pressure bolt is loosened, the plate heat exchanger tube bundle can be loosened, and the plate heat exchanger can be removed for mechanical cleaning. Once the tube heat exchanger (oil cooling device) is disassembled, if there is no professional manufacturer to repair it, customers cannot assemble it themselves and cannot reuse it. They can only purchase a new one.

1.TONY pellet machine can press a variety of biomass raw materials, different raw materials only need to replace the ring die.

2. Each raw material corresponds to a ring die with a compression ratio. If you have a variety of raw materials later, it is recommended to buy ring dies with different compression ratios from TONY.

3. The compression ratio of ring die is set by TONY according to his experience for many years. If the customer changes the raw materials, the ring die must be replaced.

3. The ring die of TONY brand is vertical and double-layer ring die. Each time the particles are pressed, only the lower layer of ring die can press the particles. When the life of the lower layer of ring die ends, the mold can be turned to use the other ring die.

4. The life of TONY ring die is generally 1000-1500 hours, and the service life of ring die is different according to the different raw materials of customers.

5. The material of TONY ring die is alloy steel-bearing steel. After quenching heat treatment, the hardness is higher, the wear resistance is greater, and the service life is longer.

1. a full range of design, construction, equipment supply, construction, installation supervision and commissioning, staff training

2. license for the design, construction, installation, wiring, and other works

3. full certification of equipment

4. officially registered trade mark

5. full warranty, post warranty and service

6. warranty on all equipment - 12 months

7. ratio price-quality-assurance

8. vast project experience. we have established and put into operation so many of pellet plant productivity on the finished product from 0.5 to 20 t / h in Malaysia, Thailand, Vietnam, Germany, France, Bulgaria, Serbia, Romania, Korea, Australia etc

9. large stock of finished equipment and spare parts

10. all equipment of our production, equipped with electric motors and gearboxes, that made in big company