TYJ551-II-132KW_MS Pellet Machine_New Pellet Machine

TONY Pellet Machine TYJ551-II-132KW With Capacity 2-2.5Ton/Hour

TONY Vertical Ring Die Pellet Machine is a new biomass fuel production machinery by using crushed sawdust and bran from eucalyptus, pine,birch, poplar, fruit and agricultural straw, bamboo. Compared with the old machine, it absorbed the essence of horizontal ring die and flat die pellet machine ,solved the insufficient pressure,die crack problems of horizontal ring die pellet machine, and overcame the small capacity ,high failure rate of flat die pellet machine.

TONY Biomass Pellet Machine is now widely used in biological combustion plant, power plant, wood processing plant, fertilizer factory, food factory, brewery and other waste reuse which is high and low density molding equipment

TONY Vertical Ring Die Pellet Machine is a new biomass fuel production machinery by using crushed sawdust and bran from eucalyptus, pine,birch, poplar, fruit and agricultural straw, bamboo.

TONY's Biomass Pellet Machine mainly composed of 4 parts:

1.TONY Biomass Pellet Machine .

2.The rollers automatic lubrication system contains galvanized grease storage barrel.

3.Dust bag collect system, including fan and pipe and dust collection bucket.

4.Electrical control system for all the above equipment.

First, the machine adopts the motor direct connection. The motor is connected to the gear shaft via a gear coupling. The spindle drives the roller group to crush the inner surface of the ring die to complete the pressing process. When it’s working, the material falls vertically on the surface of the shelf plate by the drawing inlet. Through the rotation of the shelf plate to make the material evenly in the mold cavity surface.The powder material passes through the hole of the ring die under the rolling of the rollers group. This process is subject to high pressure, high temperature,physical changes or appropriate chemical changes. It promotes the powder material to form a continuous cylindrical solid body. The cylindrical solid body is continuously extended until it is cut by the cutter around the uniform mold to form a certain size of the pellets. The particles scattered around the mold are concentrated from the teeth to the discharge port. The particles are automatically dropped under the action of gravity, and the granulation process is completed. Note: All port. parts of the machine are installed on the machine surface machining, assembly accuracy, excellent machine performance.

TONY Pellet Machine On Show	TONY Pellet Machine On Clinets Site

TONY Wood Pellet Machine TYJ551-II Type Model
Main Parts: 1.TONY Wood Pellet MachineTYJ551-III -132KW . 2. The rollers automatic lubrication system with galvanized grease storage barrel. 3. New cyclone and dust bag collect system, including fan and pipe. 4. Electrical control system for all the above equipment.
Name	Model	Power	Capacity	Weight	Machine Size	Remarks
Wood Pellet Machine	TYJ551-II	132KW	2-2.5TPH	5.5T	236415501705MM	Huixin Brand Gearbox

TONY Wood Pellet Machine Type Models
NO	Model	Power	Capacity	Weight	Machine Size	Remarks
1	TYJ551-II	90KW	1-1.5TPH	5.2T	236415501705MM	Same Model For Huixin Brand Gearbox Everything the same, just motor different
2	TYJ551-II	110KW	1.5-2TPH	5.3T	236415501705MM
3	TYJ551-II	132KW	2-2.5TPH	5.5T	236415501705MM
4	TYJ760-II	160KW	2.5-3TPH	9T	246417502150MM	Huixin Brand Gearbox
5	TYJ760-II	185KW	2.7-3TPH	9.2T	256418502150MM	Bigger Model Huixin Brand Gearbox
6	TYJ760-II	200KW	3-3.2TPH	9.3T	256418502150MM	Bigger Model Huixin Brand Gearbox

1. The ring die is still, pressure roller rotation, material centrifugal, evenly around.

2. The ring die has two layers, up and down dual-use, cost reduction efficiency; can also be dual-use, high-yield energy.

3. Annular ring die, vertical structure, which facilitates the cooling of the granulation chamber.

4. Separate discharge device to ensure the formation rate of pellets.

5. Independent automatic lubrication system brings a good bearing lubrication effect.

6. Feeding system has a frequency conversion device and achieves the adjustable of feeding speed. It can promise the different materials.

7.Core component - mold: made of wear-resistant stainless steel, quenched in a vacuum furnace, the mold hardness is uniform, does not break, and is super wear-resistant.

8.The new material removal system, with external rotary components, completely solves the problem that the material removal system is easily eroded by high temperature steam.

1.TONY pellet machine motor shaft is directly connected to the gear shaft, which provides stronger power transmission, greater torque resistance, greater stability and lower maintenance rate.

2. TONY wood pellet machine bearing chamber has been modified, the sealing method has been changed, and the forged and tempered wear-resistant materials have been used to prevent dust from falling into the bearing chamber.

3. TONY gearbox body is larger, the gears are larger, the output is higher, and the power consumption is lower.

4.TONY Pellet machine bearings are made of genuine heavy-duty Ha shafts, which have a longer bearing life and a lower maintenance rate for the entire machine.

5.TONY Pellet machine rhe ring die is vertical and double layered, with dual use of upper and lower layers, improving utilization, reducing costs, and increasing efficiency.

6.The pressure wheel rotates, the material is centrifuged, and the surrounding material is evenly distributed.

7.Efficient and energy-saving, automatic timed oil lubrication, ensuring sufficient lubrication of bearings and safer and more reliable operation.

8.High pressure filtration, clean and smooth independent frequency conversion device, ensuring the yield of pellets.

TONY pellet machine has a variety of models, according to the customer production of different models, pellet machine factory price is different.You will always get what you pay for.

You get what you pay for. The price always depends on the value. Because the pellet machine market is currently more chaotic, customers must be careful to buy!

To make a purchase decision after a comprehensive inspection of a number of comprehensive indicators such as product quality, manufacturer scale strength, pre-sales and after-sales service ability, research and development design ability, rather than just looking at the price!

Please note: if your purchase cost is very low, the later use cost will be very high! Because the purchase of very low cost equipment is likely to cause you to face endless maintenance later, continuous downtime and maintenance will delay your production and make you pay more money.

Wood: Includes pine, poplar, branches, bark, sawdust, shavings, and more.

Straw: Encompasses corn straw, wheat straw, general straw, rice husk, peanut shell, and others.

Waste: Comprises building templates, wood pellets, sludge, among others. The pellet machine is widely used in the feed plant, wood processing, fuel plant, fertilizer plant and chemical plant etc. It is the ideal pressing shaping equipment with low investment and high profit.

1. Raw materials diameter requirement : 4-14mm(Iflarge ,crusher machine should be used)

2. Raw materials moisture:10-15%.(Ifbeyond the scope,dryer machine should be used )

Pellet fuel is produced by pressing raw materials such as wood chips and straw under pressure at normal temperature using a roller and a ring die. The density of raw materials is generally about0.6-0.8 and the density of particles after molding is greater than 1.1, which is extremely convenient to transport and store. At the same time, its combustion performance is greatly improved,reducing human dependence on petrochemical energy and atmospheric emissions.

Biomass pellet fuel in the combustion process, because of the high purity, so it will not cause any harm to the boiler. Because biomass pellet fuel does not contain sulfur and phosphorus, combustion does not produce sulfur dioxide and phosphorus pentoxide, so it will not lead to acid rain, does not pollute the atmosphere, does not pollute the environment.The ash after combustion of biomass pellet fuel is a high grade of high-quality organic potassium fertilizer, which can be recycled

1.Feed for livestock in large farms, easy to store and transport;

2. Civil heating and domestic energy, clean, pollution-free, easy to store and transport;

3.Fuel for industrial boilers and kilns, replacing coal and gas, and solving environmental pollution;

4.It can be used as a fuel for gasification power generation and thermal power generation to solve the problem of shutting down small thermal power plants.

Shandong TONY Environmental Protection SCI-TECH CO., LTD adopts a gearbox customized with HUIXIN specifically for Tony particle machines. The advantages are as following:

1.Compared to ordinary counterparts, the gearbox is one size larger in both the box and internal gears to ensure sufficient stable transmission power for the operation of the particle machine.

2. The integrated power base is made of high-strength gray cast iron-HT250; All are high-precision hard tooth surface gear transmissions - the carburized tooth surface hardness of low-carbon alloy steel reaches HRC59-64, with an accuracy level of 5-6.

3.The high-speed bearings of the gearbox are imported from NSK brand in Japan.

1. The sealing element adopts Taiwan NAK high-temperature resistant fluororubber oil seal.

2. Equipped with a forced lubrication pump on the integrated reducer, it provides a thin oil lubrication system for the rolling shaft system above the bearing chamber to improve the impact of impurities and high temperature on the service life of the rolling shaft system.

3.The gearbox of Shandong Tony Environmental Protection Technology Co., Ltd. only uses plate heat exchangers (oil cooling devices). Compared to traditional tube heat exchangers (oil cooling devices) only used by some manufacturers, they have more advantages.

4.TONY accessories are made of high quality materials, reliable quality, long service life, low maintenance rate and cost saving

Plate heat exchanger (oil cooling device) is composed of many stamped corrugated thin plates at certainintervals, sealed with gaskets around them, and overlapped with a frame and compression screws. Thefour corner holes of the plate and gasket form the fluid distributor and collection pipe. At the same timethe cold and hot fluids are separated reasonably so that they are separated on both sides of each plate

The gearbox of Shandong Tony Environmental Protection SCI-TECH CO., LTD(formerly Zhangqiu TONY Machinery Co., LTD.). only uses plate heat exchangers (oilcooling devices). Compared to traditional tube heat exchangers (oil cooling devices)only used by some manufacturers, they have more advantages

(1) Higher heat transfer coefficient Due to the fact that different corrugated plates are in the oppositedirection, forming complex channels, the fluid between the corrugated plates flows in a three-dimensionalrotating flow. Turbulence can occur at lower Reynolds numbers (generally Re=50-200), resulting in ahigher heat transfer coefficient. Generally, it is considered that the red color is 3-5 times that of the shelland tube type.

(2) Large logarithmic mean temperature difference, small end temperature difference The hot surfaceand no bypass of the plate heat exchanger (oil cooling device) result in a small temperature difference atthe end of the plate heat exchanger, and the heat transfer to water can be less than 1 'c, while the shelland tube heat exchanger can only reach 5 'C, which is not conducive to low-temperature heat dissipationand oil cooling.

(3) Larger heat exchange area The plate heat exchanger has a compact structure, and the heat transferarea per unit volume is 2-5 times that of a tube heat exchanger. Unlike shell and tube heat exchangers, itdoes not reguire a reserved maintenance position for the extraction of tube bundles, Therefore. in ordelto achieve the same heat transfer capacity,. the plate heat exchanger occupies an area of approximately1/5 to 1/8 of the shell and tube heat exchanger

(4) Easy to change heat exchange area or process combination Plate heat exchangers (oil cooleddevices) can achieve the reguired process combination by changing the layout of plate types or replacingmultiple plate types.

(5) Easy to clean As long as the pressure bolt is loosened, the plate heat exchanger tube bundle can beloosened, and the plate heat exchanger can be removed for mechanical cleaning. Once the tube heatexchanger (oil cooling device) is disassembled, if there is no professional manufacturer to repair it.customers cannot assemble it themselves and cannot reuse it. They can only purchase a new one

1.TONY pellet machine can press a variety of biomass raw materials, different raw materials only need to replace the ring die.

2. Each raw material corresponds to a ring die with a compression ratio. If you have a variety of raw materials later, it is recommended to buy ring dies with different compression ratios from TONY.

3. The compression ratio of ring die is set by TONY according to his experience for many years. If the customer changes the raw materials, the ring die must be replaced.

4. The ring die of TONY brand is vertical and double-layer ring die. Each time the particles are pressed, only the lower layer of ring die can press the particles. When the life of the lower layer of ring die ends, the mold can be turned to use the other ring die.

5. The life of TONY ring die is generally 1000-1500 hours, and the service life of ring die is different according to the different raw materials of customers.

6. The material of TONY ring die is alloy steel-bearing steel. After quenching heat treatment, the hardness is higher, the wear resistance is greater, and the service life is longer.

7.Working Life of spare parts: Working life of our dies is 3000-4000 hours, much longer than others'.

8.Number of Our Ring Die holes: Our ring die has 5 rows of holes, much more than others'.

9.Driving Method of pellet machine: Our machine is drived by gear,not reduction box; Gear driving is helpful to increase the usage life of gear, so the maintenance rata of gear is much lower.

Main Pellet Machine 1.Steel type 2.Capacity:2-2.5T/hour (It depends on clients raw materials) 3. Power:132kw+3kw 4. Particularly effective for materials with low adhesiveness and low shaping requirements 5. Made of high quality materials, weight about 9t, stable and reliable 6.The application of raw materials is wide
	Automatic Lubrication System for Rollers Bearings. 1. Automatic grease lubrication system for roller bearings and main shaft bearings. 2. The granulator can be maintained for 20 hours. 3.Help to greatly improve the failure rate of mechanical equipment 4.Reduce the workload of mechanical equipment repair and maintenance personnel 5.Achieve the purpose of saving fuel and reducing consumption 6.Reduce enterprise production cost input 7.Improve the stability of granular machine operation
Bag and dust Collecter 1.It is mainly used to collect dust that come out of pellet machine during producing the pellets. 2.There are 3 dust removal interfaces, respectively connected to the pellet machine 2 steam outlet, pellet machine bearing room dust discharge hole to remove the dust. 3.Dust bag collect system, including fan and pipe and dust collection bucket. 4.Improve the cleanliness of the enterprise working environment 5.The structure is simple and the operation is stable
	Electrical Cabinets 1.We use well-known Chinese brand electrical components, and we can also choose Schneider and Siemens electrical appliances according to customer requirements. Please consult Tony for the price difference. 2.TONY pellet machine has a one-button start function to prevent the machine from being damaged due to incorrect operation by customers who do not know the start-up sequence. 3.If the customer chooses a variable frequency motor, all components in the electric control cabinet need to adopt variable frequency control.
Motors 1.TONY Motors uses Qingdao SHUOBO Brand. 2.The motors can also be changed into a variable frequency motor according to customer needs. Please consult TONY for the price difference of variable frequency motor 3.Well-known brand, reliable quality and stable operation 4.Save energy consumption, save business costs 5.Long service life, low maintenance rate 6.High output efficiency compared with other motors
	Galvanized Belt Conveyor 1. It is used to transport the sawdust to the pellet machine, optional according to customer needs. 2. If customer digs a pit, you will need belt conveyor with 50cm width and 10 meters length . If customer does not dig a pit, you will need belt conveyor with 50cm width and 8 meters length . 3.The belt conveyor needs to be equipped with a frequency converter to achieve one-button simultaneous operation with the pellet machine
Screw Conveyor 1. It is used to transport the sawdust to the pellet machine, optional according to customer needs. 2. If customer digs a pit, you will need screw conveyor with φ219 and 6m length. If customer does not dig a pit, you will need screw conveyor with φ219 and 6m length. 3. The screw conveyor needs to be equipped with a frequency converter to achieve one-button simultaneous operation with the pellet machine, and the conveying speed of the screw conveyor is controlled by sensing the current of the pellet machine.

	Ring Die 1. Materials:Bearing Steel GCr13; 2. The professional heat treatment processing technology can make its hardness above HRC62. 3. Vertical Ring die, feeding vertically. 4. Double-lay die, dual use. When one side is damaged, turn over and use the other side. 5. Hole diameter:4mm, 6mm, 8mm, 10mm, 12mm 6. Service Time: 1000-1500 hours
Roller Group 1.Materials: Bearing Steel GCr13 2.Service:500-600 hours 3.According to actural factors, such as capacity and raw material, two or three or four rollers are used. 4. High strength, not easy to damage, reduce the cost of enterprises. 5.The double roller structure is simpler and reduces the impact force of the granulation process
	Roller Shell 1.Materials: Bearing Steel GCr13 2.Service:500-600 hours 3.According to actural factors, such as capacity and raw material, two or three or four rollers are used. 4.Long service life, low maintenance rate 5.Tony all use high-quality materials, reliable quality 6.High energy utilization, improve production efficiency 7.High hardness, wear resistance, corrosion resistance
Bearings 1.Genuine Haerbin bearings 2.The bearing plays a supporting and friction reducing role in the roller assembly of thepellet machine, ensuring that the roller can rotate smoothly 3. Bearing quality is reliable, long service life 4. Normal operation requires only a small amount of lubricant 5.Low friction resistance, low power consumption, high mechanical efficiency, easy to start

1.Crushing: Raw biomass materials, like wood or straw, are chipped into smaller pieces.

2.Further Crushing: These pieces go through another round of crushing for size uniformity, aiding in blending.

3.Drying: The crushed material is dried to reduce its moisture content to roughly 10-15%.

4.Pelleting: The dry material is pressed at high temperatures to create dense pellets.

5.Cooling: Freshly-made pellets are cooled down to harden.

6.Packaging: Finally, pellets are packed for transport and storage, in either small or bulk quantities.

1.HUIXIN Brand TONY Custom-Made Heavier Gearbox With Bigger Gears Inside.

Comapared with other brand of gearbox, TONY Gearbox is heavier with large gears inside which is more stable during the operation. And TONY Brand gearbox has longer service time which is welcomed by the customers from all over the world with lower failure rate and maintencance rate.6. Contact TONY to obtain the ring die compression ratio of different raw materials

2.TONY New Pellet Machine Gearbox Uses New Automatic Air Cooling System.

The l atest TONY Pellet Machine gearbox adopts air-cooled cooling system to ensure timely cooling of pellet machine gearbox during operation, to ensure that the gearbox maintains a low temperature opeartion in a complex working encironmental, and no reduce the failture rate of TONY gearbox.

3.TONY Pellet Machine Has Automatic Lubrication System With Bag Dust System.

The latest TONY Pellet Machine is equipped wirh Automatic Lubrication System and Spindle Lubrication to achieve automatic dixed time lubrication during the operation of the pellet machine, ensuring the service life of bearsings and reducing the frequency to bearing reliacement.

4.TONY Pellet Machine Uses China Famous Bearing Brand Harbin Bearings.

The latest TONY Pellet Machine adopts genuine Harbin Bearings to ensure service life of bearings and pellet machine.

24 Hours Online Service.

-Inquiry will be replied within 2 hours.

-All-the-way tracking service offered from placing order to delivery.

-Free training for operation, debugging and daily maintenance.

-We can provide professional guide installation.

-One year warranty and all-round after-sales service.

-Customized design and flow chart are available for our clients.

-Independent R&D team and strict & scientific management system

Before quotation we need to know:

1. What's the capacity you plan to produce?

2. What's the raw material?

3. What's the size of the raw material?

4. What's the moisture content of your raw materials?

5. What's the final pellet size do you want?

TONY is a professional manufacturer and exporter engaged in the research, production, sale and service of Biomass wood pellet line, wood pellet mill, grinding equipment, crushing equipment, drying equipment, cooler and other screening, conveying equipment.Having developed the pellet machines with reliable functions, reasonable design, energy saving and high efficiency low consumption, our vertical ring die pellet mill which use special gear transmission has sold very well during home and aboard.

TONY brings together a group of outstanding scientific research, production and management talents, creating a united and progressive, efficient and strict team. At present, the company′s product sales have covered nearly the world, including: Russia, Japan, South Korea, France, Germany, Italy, Romania, Bulgaria, Malaysia, Vietnam, Thailand, Singapore, Cambodia, Indonesia, Iceland and other countries and regions. Unanimously praised by users at home and abroad. We promise to let customers get the maximum benefit with the lowest investment!