TYJ760-II-160KW_MS Pellet Machine_New Pellet Machine

TONY Pellet Machine TYJ760-II-160KW With Capacity 2.5-3Ton/Hour

Tony new bigger gear transmission wood pellet machine is mainly used for medium and big process plant. The pellet machine is a new generation of energy-saving green power products, researched and developed by our researcher newly. The pellet machine is mainly used to compress crushed wood, corn straw, plant waste, bamboo powder, grass, straw, rice husk etc. into pellets. The pellet machine adopts bipolar speed adjusting, and have the characteristics of low power consumption, reasonable structure, economic and durable.

This machine is particularly effective for materials with low adhesiveness and low shaping requirements, which includes a wide range from rice husk, sunflower husk, peanut shell, to various fruit shells, branches, trunks, bark, and wood waste.

Biomass pellet machine adopts extrusion molding technology, grease polishing makes biomass pellet beautiful appearance and compact structure.

TONY wood pellet machine uses the principle of interaction between the extrusion force between the die plate and the pressing wheel and the friction force of the die hole to shape the material. No additives or adhesives are needed during the processing of the material. Wood chips, straw and other materials contain a certain amount of cellulose and lignin. Lignin is a structural monomer in the material and belongs to a phenylpropane-type polymer compound. It has the function of strengthening cell walls and bonding cellulose. Lignin is a non-crystalline material that is mainly distributed at room temperature and is insoluble in any solvent. It has no melting point but a softening point. When the temperature reaches a certain level, the softening and bonding force of lignin increases, and under a certain pressure, the cellulose molecular groups are dislocated, deformed, and extended, and the adjacent biomass particles inside are meshed with each other, recombined and pressed into shape.

TONY Pellet Machine On Show	TONY Pellet Machine On Clinets Site

1. The motor and the gearbox are directly connected to increase the kinetic energy conversion rate and improve the production efficiency.

2. The core component-gearbox: we use Huixin brand gear box which is heavier and larger than other brand.The center distance is 1048MM.

3. The gearbox has its own lubrication and cooling system, which can cool down the lubricating oil without stopping the machine to ensure long-term operation.

4. The new material removal system, with external rotary components, completely solves the problem that the material removal system is easily eroded by high temperature steam.

5. Core component - mold: made of wear-resistant stainless steel, quenched in a vacuum furnace, the mold hardness is uniform, does not break, and is super wear-resistant.

TONY's vertical ring die pellet machine mainly composed of 4 parts:

1.TONY vertical ring die pellet machine

2. The rollers automatic lubrication system contains galvanized grease storage barrel.

3. New cyclone and dust bag collect system, including fan and pipe and dust collection bucket.

4. Electrical control system for all the above equipme

TONY Wood Pellet Machine TYJ760-IIType Model
Main Parts: 1.TONY Wood Pellet MachineTYJ760-II -160KW . 2. The rollers automatic lubrication system with galvanized grease storage barrel. 3. New cyclone and dust bag collect system, including fan and pipe. 4. Electrical control system for all the above equipment.
Name	Model	Power	Capacity	Weight	Machine Size	Remarks
Wood Pellet Machine	TYJ760-II	160KW	2.5-3TPH	9T	246417502150MM	Huixin Brand Gearbox

TONY Wood Pellet Machine Type Models
NO	Model	Power	Capacity	Weight	Machine Size	Remarks
1	TYJ551-II	90KW	1-1.5TPH	5.2T	236415501705MM	Same Model For Huixin Brand Gearbox Everything the same, just motor different
2	TYJ551-II	110KW	1.5-2TPH	5.3T	236415501705MM
3	TYJ551-III	132KW	2-2.5TPH	5.5T	236415501705MM
4	TYJ760-II	160KW	2.5-3TPH	9T	246417502150MM	Huixin Brand Gearbox
5	TYJ760-II	185KW	2.7-3TPH	9.2T	256418502150MM	Bigger Model Huixin Brand Gearbox
6	TYJ760-II	200KW	3-3.2TPH	9.3T	256418502150MM	Bigger Model Huixin Brand Gearbox

TYJ series vertical ring die wood pellet making machine is different from other horizontal ring die machine, this machine with vertical structure, easy for biomass materials feeding, big pressure, big capacity and working stable. It is the high efficiency equipment for biomass pellet making.

This wood pellet making machine is good at press low adhesive and hard molding materials, such as press the rice husk, hard wood sawdust, sunflower seeds husk, peanut shell, wood bark and other wood waste, it also can press different kind of straw and agriculture waste. This wood pellet making machine is widely using in biomass pellet making industry and other pellet forming industry.

Biomass pellet machine adopts extrusion molding technology, grease polishing makes biomass pellet beautiful appearance and compact structure. Biomass pellet machine high output, low energy consumption, low noise, low failure, machine fatigue resistance can be continuous production, economic and durable:

Biomass pellet machines can use agricultural and forestry waste such as wood chips, straw, rice husks, bark and other biomass as raw materials. Through pretreatment and processing, they are solidified into high-density pellet fuels. They are an ideal fuel to replace kerosene. They can save energy and reduce emissions. They are an efficient, clean and renewable energy source. Biomass pellets can replace coal. As long as the company uses coal, biomass pellets can be used.

TONY Environmental Protection SCI-TECH CO., LTD. (formerly Zhangqiu TONY Machinery Co., LTD.) adopts a gearbox customized with HUIXIN specifically for Tony particle machines. The advantages are as following:

1.Compared to ordinary counterparts, the gearbox is one size larger in both the box and internal gears to ensure sufficient stable transmission power for the operation of the particle machine.

2. The integrated power base is made of high-strength gray cast iron-HT250; All are high-precision hard tooth surface gear transmissions - the carburized tooth surface hardness of low-carbon alloy steel reaches HRC59-64, with an accuracy level of 5-6.

3.The high-speed bearings of the gearbox are imported from NSK brand in Japan.

1. The sealing element adopts Taiwan NAK high-temperature resistant fluororubber oil seal.

2. Equipped with a forced lubrication pump on the integrated reducer, it provides a thin oil lubrication system for the rolling shaft system above the bearing chamber to improve the impact of impurities and high temperature on the service life of the rolling shaft system.

3.The gearbox of Shandong Tony Environmental Protection Technology Co., Ltd.(formerly Zhangqiu TONY Machinery Co., LTD.) only uses plate heat exchangers (oil cooling devices). Compared to traditional tube heat exchangers (oil cooling devices) only used by some manufacturers, they have more advantages.

4.TONY accessories are made of high quality materials, reliable quality, long service life, low maintenance rate and cost saving

TONY pellet machine has a variety of models, according to the customer production of different models, pellet machine factory price is different.You will always get what you pay for.

You get what you pay for. The price always depends on the value.

To make a purchase decision after a comprehensive inspection of a number of comprehensive indicators such as product quality, manufacturer scale strength, pre-sales and after-sales service ability, research and development design ability, rather than just looking at the price!

Please note: if your purchase cost is very low, the later use cost will be very high! Because the purchase of very low cost equipment is likely to cause you to face endless maintenance later, continuous downtime and maintenance will delay your production and make you pay more money.

1.TONY pellet machine can press a variety of biomass raw materials, different raw materials only need to replace the ring die.

2. Each raw material corresponds to a ring die with a compression ratio. If you have a variety of raw materials later, it is recommended to buy ring dies with different compression ratios from TONY.

3. The ring die of TONY brand is vertical and double-layer ring die. Each time the particles are pressed, only the lower layer of ring die can press the particles. When the life of the lower layer of ring die ends, the mold can be turned to use the other ring die.

4. The life of TONY ring die is generally 1000-1500 hours, and the service life of ring die is different according to the different raw materials of customers.

5. The material of TONY ring die is alloy steel-bearing steel. After quenching heat treatment, the hardness is higher, the wear resistance is greater, and the service life is longer.

6. Contact TONY to obtain the ring die compression ratio of different raw materials

	Main Pellet Machine 1. New bigger gear transmission wood pellet machine 2.Capacity:2.5-3T/hour (It depends on clients raw materials) 3.Power:160kw 4.Particularly effective for materials with low adhesiveness and low shaping requirements 5.Made of high quality materials, weight about 9t, stable and reliable
Automatic Lubrication System for Rollers Bearings 1.Automatic Grease lubrication system for rollers bearings and main shaft bearings 2.lt can keep the pellet machine in maintenance for 20 hours 3. Reduce labor and reduce labor intensity 4. Reduce maintenance rates
	Electrical Cabinets 1.We use well-known Chinese brand electrical components, and we can also choose Schneider and Siemens electrical appliances according to customer requirements. Please consult Tony for the price difference. 2.TONY pellet machine has a one-button start function to prevent the machine from being damaged due to incorrect operation by customers who do not know the start-up sequence. 3.If the customer chooses a variable frequency motor, all components in the electric control cabinet need to adopt variable frequency control. Please contact Tony to obtain the price difference of the variable frequency control cabinet.
Cyclone and dust Collecter 1.It is mainly used to collect dust that come out of pellet machine during producing the pellets. 2. There are 3 dust removal interfaces, respectively connected to the pellet machine 2 steam outlet, pellet machine bearing room dust discharge hole to remove the dust. 3.New cyclone and dust bag collect system, including fan and pipe and dust collection bucket.

	Ring Die 1. Materials:Bearing Steel GCr13; 2. The professional heat treatment processing technology can make its hardness above HRC62. 3. Vertical Ring die, feeding vertically. 4. Double-lay die, dual use. When one side is damaged, turn over and use the other side. 5. Hole diameter:4mm, 6mm, 8mm, 10mm, 12mm 6. Service Time: 1000-1500 hours
Roller Group 1.Materials: Bearing Steel GCr13 2 Service:500-600 hours 3.According to actural factors, such as capacity and raw material, two or three or fourrollers are used. 4. High strength, not easy to damage, reduce the cost of enterprises.
	Spindle 1.Our main shaft is forged. 2.no air insde the main shaft while being forged 3.hard to be broken while high-speed running 4.with high hardness, not easy to wear, long service life. 5.according to different use occasions and requirements, choose different groove depth and groove form
Bearings 1.Genuine Haerbin bearings 2.The bearing plays a supporting and friction reducing role in the roller assembly of thepellet machine, ensuring that the roller can rotate smoothly 3. Bearing quality is reliable, long service life 4. Normal operation requires only a small amount of lubricant 5.Low friction resistance, low power consumption, high mechanical efficiency, easy to start

Not as other suppliers 700model,not 132kw pellet mill just change motor to 160KW

TONY TYJ760-160kw

TONY TYJ-132kw

TONY TYJ760 Pellet Machine Whole Set Include:

1.160KW Pellet Machine With 1098 HUIXIN Gearbox And 4KW Up Sripping HUIXIN Horizontal Gear Reducer

Ring Die Inner Size:760mm Gearbox Center:1098mm

Machine Weight: 9Ton.Total Whole Set Weight:9.5Ton

Total Power:160+4+0.75+0.75+0.25KW=165.75KW

Capacity:2.5-3Ton/Hour

Automatic Lubrication System

TONY TYJ551 Pellet Machine Whole Set Include:

1.132KW Pellet Machine With 1048 HUIXIN Gearbox And 3KW Up Sripping HUIXIN Horizontal Gear Reducer

Ring Die Inner Size:560mm Gearbox Center:1048mm

Machine Weight: 5Ton.Total Whole Set Weight:5.5Ton

Total Power:132+3+0.75+0.75+0.25KW=136.75KW

Capacity:2-2.5Ton/Hour

Automatic Lubrication System .

TONY TYJ760 Pellet Machine Use HUIXIN Brand

TONY Custom-Made Gearbox.

Gearbox And Main Shaft Center Distence is 1098mm.

With Watere Cooling System With Larger Model And

More Heat Dissipation Area Than TYJ7551.

TONY TYJ551 Pellet Machine Use HUIXIN Brand

TONY Custom-Made Gearbox.

Gearbox And Main Shaft Center Distence is 1048mm.

With Water Cooling System With Smaller Model And

Smaller Heat Dissipation Area Than TYJ760.

TYJ760Ring Die

TONY TYJ760 Pellet Machine Ring Die Inner Size

Is 760mm With 6 Rows Of Holes For Each Layers

And Total 12 Rows Of Holes For 2 Layers.So Total

1020 Holes With 8mm Diamater Hole For 1 Layer

Total 2040 Holes With 8mm Diamater For 2Layers.

TYJ551Ring Die

TONY TYJ551 Pellet Machine Ring Die Inner Size

Is 560mm With 5 Rows Of Holes For Each Layers

And Total 10 Rows Of Holes For 2 Layers.So Total

600 Holes With 8mm Diamater Hole For 1 Layer

Total 1200 Holes With 8mm Diamater For 2Layers.

TYJ760Rollers Group

TONY TYJ760 Pellet Machine Has Bigger And

Heavier Rollers Group For About 136KG / Rollers

Group And 272KG For 2 Rollers Group With Bigger

Bearings Inside.

TYJ551Rollers Group

TONY TYJ551 Pellet Machine Has Smller Rollers

Group Compared With TYJ760 For About 50KG/

Rollers Group And 100KG For 2 Rollers Group

With Smaller Bearings .

1.Self -lubrication system

A.Spindle automatic lubricatin system

B.Roller automatic lubricatin system :it can keep the pellet machine in maintenance for 24hours.

2.Output of pellet mill machine: Our machine can reach the expected output in our technical parameter.

3.Working Life of spare parts: Working life of our dies is 3000-4000 hours, much longer than others'.

4.Number of Our Ring Die holes: Our ring die has 5 rows of holes, much more than others'.

5.Driving Method of pellet machine: Our machine is drived by gear,not reduction box; Gear driving is helpful to increase the usage life of gear, so the maintenance rata of gear is much lower.