TYJ760-II-185KW_MS Pellet Machine_New Pellet Machine

TONY Pellet Machine TYJ760-II-185KW With Capacity 2.7-3Ton/Hour

TONY new bigger gear transmission wood pellet machine is mainly used for medium and big process plant.

The pellet machine is a new generation of energy-saving green power products, researched and developed by our researcher newly. The pellet machine is mainly used to compress crushed wood, corn straw, plant waste, bamboo powder, grass, straw, rice husk etc. into pellets. The pellet machine adopts bipolar speed adjusting, and have the characteristics of low power consumption, reasonable structure, economic and durable.

This machine is especially suitable for the raw materials provided by customers with low adhesion and low molding requirements. The range of raw materials is very wide, including from rice husks, sunflower seed hulls, peanut hulls to a variety of fruit hulls, branches, tree trunks, bark and wood waste.

1.The motor of the equipment is directly connected with the gearbox. This connection mode effectively improves the conversion of kinetic energy and speeds up the production efficiency.

2.The core component-gearbox: we use Huixin brand gear box which is heavier and larger than other brand.The center distance is 1048mm.

3.The gearbox has its own lubrication and cooling system, which can cool down the lubricating oil without stopping the machine to ensure long-term operation.

4.The new material removal system, with external rotary components, completely solves the problem that the material removal system is easily eroded by high temperature steam.

5.Core component-mold: made of wear-resistant stainless steel, quenched in a vacuum furnace, the mold hardness is uniform, does not break, and is super wear-resistant.

6.Core component-pressure roller: The pressure roller adopts the welding process of super wear-resistant alloy, which replaces the past surface carburizing treatment. Long service life and protection of the mold are achieved at the same time.

TONY Wood Pellet Machine TYJ760-II Type Model
Main Parts: 1.TONY Wood Pellet MachineTYJ760-II -185KW . 2. The rollers automatic lubrication system with galvanized grease storage barrel. 3. New cyclone and dust bag collect system, including fan and pipe. 4. Electrical control system for all the above equipment.
Name	Model	Power	Capacity	Weight	Machine Size	Remarks
Wood Pellet Machine	TYJ760-II	185KW	2.7-3TPH	9.2T	256418502150MM	Bigger Model Huixin Brand Gearbox

TONY Wood Pellet Machine Type Models
No	Model	Power	Capacity	Weight	Machine Size	Remarks
1	TYJ551-II	90kw	1-1.5TPH	5.2T	236415501705MM	Same Model ForHuixin Brand Gearbox. Everthing the same,just motor different.
2	TYJ551-II	110kw	1.5-2TPH	5.3T	236415501705MM
3	TYJ551-II	132kw	2-2.5TPH	5.5T	236415501705MM
4	TYJ760-II	160kw	2.5-3TPH	9T	246417502150MM	Huixin Brand Gearbox
5	TYJ760-II	185kw	2.7-3TPH	9.2T	256418502150MM	Bigger Model Huixin Brand Gearbox
6	TYJ760-II	200kw	3-3.2TPH	9.3T	256418502150MM	Bigger Model Huixin Brand Gearbox

1.TONY Pellet Machine motor shaft is directly connected to the gear shaft, which provides stronger power transmission, greater torque resistance, greater stability and lower maintenance rate.

2.TONY Wood Pellet Machine bearing chamber has been modified, the sealing method has been changed, and the forged and tempered wear-resistant materials have been used to prevent dust from falling into the bearing chamber.

3.TONY gearbox body is larger, the gears are larger, the output is higher, and the power consumption is lower.

4.TONYPellet Machine bearings with true heavy-duty harnesses, with longer bearing life and lower maintenance rates.

5.The ring mold of the TONY is vertical and double layered, with dual use of upper and lower layers, improving utilization, reducing costs, and increasing efficiency.

6.The pressure wheel rotates, the material is centrifuged, and the surrounding material is evenly distributed.

7.Efficient and energy-saving, automatic timed oil lubrication,sufficient lubrication of bearings and safer and more reliable operation.

8.High pressure filtration, clean and smooth independent frequency conversion device, ensuring the yield of pellets.

TONY's vertical ring die pellet machine mainly composed of 4 parts:

1.TONY vertical ring die pellet machine.

2.The rollers automatic lubrication system contains galvanized grease storage barrel.

3.New cyclone and dust bag collect system, including fan and pipe and dust collection bucket.

4.Electrical control system for all the above equipment.

TONY Wood Pellet Machine uses the principle of interaction between the extrusion force between the die plate and the pressing wheel and the friction force of the die hole to shape the material. No additives or adhesives are needed during the processing of the material. Wood chips, straw and other materials contain a certain amount of cellulose and lignin. Lignin is a structural monomer in the material and belongs to a phenylpropane-type polymer compound. It has the function of strengthening cell walls and bonding cellulose. Lignin is a non-crystalline material that is mainly distributed at room temperature and is insoluble in any solvent. It has no melting point but a softening point. When the temperature reaches a certain level, the softening and bonding force of lignin increases, and under a certain pressure, the cellulose molecular groups are dislocated, deformed, and extended, and the adjacent biomass particles inside are meshed with each other, recombined and pressed into shape.

Biomass Pellet Machine can use agricultural and forestry waste such as wood chips, straw, rice husks, bark and other biomass as raw materials. Through pretreatment and processing, they are solidified into high-density pellet fuels. They are an ideal fuel to replace kerosene. They can save energy and reduce emissions. They are an efficient, clean and renewable energy source.Biomass pellets can replace coal. As long as the company uses coal, biomasspellets can be used pellets can be used.

Shandong TONY Environmental Protection SCI-TECH CO., LTD. adopts a gearbox customized with HUIXIN specifically for TONY particle machines. The advantages are as follows:

1. Compared to ordinary counterparts, the gearbox is one size larger in both the box and internal gears to ensure sufficient stable transmission power for the operation of the particle machine.

2. The integrated power base is made of high-strength gray cast iron-HT250; All are high-precision hard tooth surface gear transmissions - the carburized tooth surface hardness of low-carbon alloy steel reaches HRC59-64, with an accuracy level of 5-6.

3. The high-speed bearings of the gearbox are imported from NSK brand in Japan.

4. The sealing element adopts Taiwan NAK high-temperature resistant fluororubber oil seal.

5. Equipped with a forced lubrication pump on the integrated reducer, it provides a thin oil lubrication system for the rolling shaft system above the bearing chamber to improve the impact of impurities and high temperature on the service life of the rolling shaft system. The gearbox of Shandong TONY Environmental Protection SCI-TECH CO., LTD. only uses plate heat exchangers (oil cooling devices). Compared to traditional tube heat exchangers (oil cooling devices) only used by some manufacturers, they have more advantages.

TONY pellet machine has a variety of models, according to the customer production of different models, pellet machine factory price is different.You will always get what you pay for.

You get what you pay for. The price always depends on the value. Because the pellet machine market is currently more chaotic, customers must be careful to buy!

To make a purchase decision after a comprehensive inspection of a number of comprehensive indicators such as product quality, manufacturer scale strength, pre-sales and after-sales service ability, research and development design ability, rather than just looking at the price!

Please note: if your purchase cost is very low, the later use cost will be very high! Because the purchase of very low cost equipment is likely to cause you to face endless maintenance later, continuous downtime and maintenance will delay your production and make you pay more money.

1.TONY Pellet Machine can press a variety of biomass raw materials, different raw materials only need to replace the ring die.

2. Each raw material corresponds to a ring die with a compression ratio. If you have a variety of raw materials later, it is recommended to buy ring dies with different compression ratios from TONY.

3. The compression ratio of ring die is set by TONY according to his experience for many years. If the customer changes the raw materials, the ring die must be replaced.

3. The ring die of TONY brand is vertical and double-layer ring die. Each time the particles are pressed, only the lower layer of ring die can press the particles. When the life of the lower layer of ring die ends, the mold can be turned to use the other ring die.

4. The life of TONY ring die is generally 1000-1500 hours, and the service life of ring die is different according to the different raw materials of customers.

5. The material of TONY ring die is alloy steel-bearing steel. After quenching heat treatment, the hardness is higher, the wear resistance is greater, and the service life is longer.

6. Contact TONY to obtain the ring die compression ratio of different raw materials.

	Main Pellet Machine 1. New bigger gear transmission wood pellet machine 2.Capacity:2.8-3.3 tons per hour (depending on customer's raw materials) 3.Power:185kw 4.Particularly effective for materials with low adhesiveness and low shaping requirements. 5.Made of high quality materials, weight about 9t, stable and reliable.
Automatic Lubrication System for Rollers Bearings 1.Automatic Grease lubrication system for rollers bearings and main shaft bearings. 2.lt can keep the pellet machine in maintenance for 20 hours. 3. Reduce labor and reduce labor intensity. 4. Reduce maintenance rates.
	Electrical Cabinets 1. The use of China's well-known brands of electrical components, according to customer requirements to choose Schneider or Siemens electrical appliances. 2.TONY pellet machine has a one-button start function to prevent the machine from being damaged due to incorrect operation by customers who do not know the start-up sequence. 3. The control panel has 3 acousto-optic buzzers. One is the lubrication fault alarm indicator. That is, the automatic lubrication pump drum in the process of running without starting failure or running overload, alarm lights will be lit. Second, when the automatic lubrication system of the drum overpressure, alarm indicator lights up.
Cyclon and dust Collecter 1.Cyclon and dust Collecter mainly plays the role of collecting the dust produced in the production process of the Pelletizer. 2. There are 3 dust removal interfaces, respectively connected to the pellet machine 2 steam outlet, pellet machine bearing room dust discharge hole to remove the dust. 3.New cyclone and dust bag collect system, including three parts of fan,pipe and dust collection bucket.

	Ring Die 1. Materials:Bearing Steel GCr13 2. The professional heat treatment processing technology can make its hardness above HRC62. 3. Vertical Ring die, feeding vertically. 4. Double-lay die, dual use. When one side is damaged, turn over and use the other side. 5. Hole diameter:4mm, 6mm, 8mm, 10mm, 12mm 6. Service Time: 1000-1500 hours
Roller Group 1.Materials: Bearing Steel GCr13 2 Service:500-600 hours 3.According to actural factors, such as capacity and raw material, two or three or fourrollers are used. 4. High strength, not easy to damage, reduce the cost of enterprises.
	Spindle 1.Our main shaft is forged. 2.no air insde the main shaft while being forged 3.hard to be broken while high-speed running 4.with high hardness, not easy to wear, long service life. 5.according to different use occasions and requirements, choose different groove depth and groove form.
Bearings 1.Genuine Haerbin bearings 2.The bearing plays a supporting and friction reducing role in the roller assembly of thepellet machine, ensuring that the roller can rotate smoothly 3. Bearing quality is reliable, long service life 4. Normal operation requires only a small amount of lubricant 5.Low friction resistance, low power consumption, high mechanical efficiency, easy to start.

TONY 185KW Pellet Machine		VS	Other Pellet Mill Supplier 185KW Pellet Machine
	TONY Pellet Mill has 4 Parts: 1.Heavy-duty Pellet Machine 2.Auto Lubrication System, with Galvanize Base Box 3.Bag Dust Collector 4.El. Cabinets For Above	Machine Parts	Other Pellet Mill has Only: 1.Pellet Machine 2.Auto Lubrication System 3.Bag Dust Collector 4.El. Cabinets For Above
	TONY Pellet Machine Use HUIXIN BRAND CUSTOM-Made With the intemal gear is enlarges and thickness, which is more dirable and tastble, With Gearbox center distance 1048MM which is Heavier with capacity 2.8-3.3TPH.	Gearbox	Some sellers Made Own Gearbox or Buy Gearbox Produced With The Gearbox Center Distance 950MM by small factory, no brand, no quality assurance. With Capacity 2-2.5TPH
	TONY Gearbox Ddopts adopts Advanced Plate Radlator and Gearbox Water Cooling System to keep Gearbox Running at lower temperature.	Cooling System	Other Brand Pellet Machine use Air Cooling System or no Cooling System For Gearbox whose Gearbox will run in higher temperature.