Rice Husk Pellet Machine_Pellet Machine_Other Products

2.TONY Rice Husk Pellet Machine Online For Sale

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TONY Rice Husk pellet is used as raw material to press rice husk into high-density particles, which has the advantages of low ignition point, high heating, clean and sanitary combustion process, and is a high-quality fuel to replace coal and other traditional fuels

In recent years, coal resources are increasingly lacking, and the development and utilization of biomass is of great significance to global environmental protection and energy conservation.

With rice husk as the main raw material, the formed rice husk particles have the characteristics of high combustion efficiency, large heat, less sulfur dioxide, ammonia nitrogen compounds and dust, etc., and the combustion efficiency reaches more than 85% (more than the ordinary coal combustion efficiency of about 60%).

Using rice husk to do biomass pellet process is very simple, rice husk does not need pretreatment directly can enter the rice husk pellet machine for granulation, low cost and simple operation, rice husk pellet as a new biomass fuel, with high heat value. In contrast, the heat density of wood chips is only about 1800-2200 kcal/kg. Therefore, the thermal efficiency of rice husk particles is more than 50% higher than that of traditional wood chips, and it is a very excellent biomass fuel.

3.TONY Rice Husk Pellet Machine Working Principle /Video

The working principle of the TONY brand Rice Husk Pellet Machine is mainly to rely on the pressure and friction between the template and the mold to gradually shape the raw materials and finally cut them into pellet products. The specific process is as follows:

1. Feeding: The biomass raw materials are fed through the feeder, and after pre-treatment such as crushing and mixing, they are sent to the hopper of the 304 Stainless Steel Pellet Machine.

2. Extrusion: The raw materials are subjected to the force between the high-speed rotating template and the stationary mold in the hopper, gradually forming pellet materials.

3. Cutting: After extrusion, the pellet materials are pushed to the inside of the mold to form a ring, and the blade inside the mold cuts the pellets to produce pellet products of the same length.

4. Discharging: The granular products are fed into the discharge port to produce the products of the 304 Stainless Steel Pellet Machine.

TONY Rice Husk Machine On Show	TONY Rice Husk Machine On Clinets Site

4.TONY Rice Husk Pellet Machine Brife Introduction

TONY's rice husk pellet machine mainly composed of 4 parts:

1. TONY new rice husk pellet machine.

2. The rollers automatic lubrication system contains galvanized grease storage barrel.

3. New cyclone and dust bag collect system, including fan and pipe and dust collection bucket.

4. Electrical control system for all the above equipment.

5.TONY Rice Husk Pellet Machine Technical Parameters

TONY Rice Husk Pellet Machine Type Model
Main Parts: 1.TONY new 304 stainless steel vertical ring die pellet machine. 2. The rollers automatic lubrication system with galvanized grease storage barrel. 3. New cyclone and dust bag collect system, including fan and pipe. 4. Electrical control system for all the above equipment.
NO	Model	Main Power	Lubrication Power	Dust Power	Capacity	Weight	Ring Die Inner Size	Machine Size	Remarks
1	TYJ551-III-90	90KW+3KW	0.25KW	0.95KW	1-1.5TPH	5.2T	560MM	236415501705MM	Same Model For Huixin Brand Gearbox Everthing the same,just motor differentGearbox Center Distance:1048mm
2	TYJ551-III-110	110KW+3KW	0.25KW	0.95KW	1.5-2TPH	5.3T	560MM	236415501705MM
3	TYJ551-III-132	132KW+3KW	0.25KW	0.95KW	2-2.5TPH	5.5T	560MM	236415501705MM
4	TYJ760-III-160	160KW+4KW	0.25KW	0.95KW	2.5-3TPH	9T	760MM	246417502150MM	Huixin Brand Gearbox Gearbox Center Distance:1098mm
5	TYJ760-III-185	185KW+4KW	0.25KW	0.95KW	2.8-3.3TPH	9.2T	760MM	256418502150MM	Bigger Model Huixin Brand Gearbox
6	TYJ760-III-200	200KW+4KW	0.25KW	0.95KW	3-3.5TPH	9.3T	760MM	256418502150MM	Bigger Model Huixin Brand Gearbox
7	TYJ850-III-220	220KW+4KW	0.25KW	0.95KW	3-4TPH	11T	860MM	266419502150MM	Huixin Brand Gearbox Gearbox Center Distance:1238mm
8	TYJ860-III-250	250KW+4KW	0.25KW	0.95KW	3.5-4.5TPH	12T	860MM	286421502150MM	Bigger Model for Huixin Brand Gearbox
9	TYJ860-III-280	280KW+4KW	0.25KW	0.95KW	4-5TPH	13T	860MM	286421502150MM	Bigger Model for Huixin Brand Gearbox

6.TONY Rice Husk Pellet Machine Product Feature

1. TONY Rice Husk pellet machine motor shaft is directly connected to the gear shaft, which provides stronger power transmission, greater torque resistance, greater stability and lower maintenance rate.

2. TONY Rice Husk pellet machine bearing chamber has been modified, the sealing method has been changed, and the forged and tempered wear-resistant materials have been used to prevent dust from falling into the bearing chamber.

3. TONY gearbox body is larger, the gears are larger, the output is higher, and the power consumption is lower.

4. TONY Rice Husk pellet machine bearings are made of genuine heavy-duty Ha shafts, which have a longer bearing life and a lower maintenance rate for the entire machine.

5. TONY Rice Husk pellet machine rhe ring die is vertical and double layered, with dual use of upper and lower layers, improving utilization, reducing costs, and increasing efficiency.

6. The pressure wheel rotates, the material is centrifuged, and the surrounding material is evenly distributed.

7. Efficient and energy-saving, automatic timed oil lubrication, ensuring sufficient lubrication of bearings and safer and more reliable operation.

8. High pressure filtration, clean and smooth independent frequency conversion device, ensuring the yield of pellets.

7. TONY Rice Husk Pellet Machine Price

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TONY Rice Husk Pellet Machine has a variety of models, according to the customer production of different models, pellet machine factory price from USD20000-USD70000.

You get what you pay for. The price always depends on the value. Because the pellet machine market is currently more chaotic, customers must be careful to buy!

To make a purchase decision after a comprehensive inspection of a number of comprehensive indicators such as product quality, manufacturer scale strength, pre-sales and after-sales service ability, research and development design ability, rather than just looking at the price!

Please note: if your purchase cost is very low, the later use cost will be very high! Because the purchase of very low cost equipment is likely to cause you to face endless maintenance later, continuous downtime and maintenance will delay your production and make you pay more money.

8.TONY Rice Husk Pellet Machine Stuiable Raw Materials

9.What Are The Biomass Pellets Used For?

10.TONY Rice Husk Machine Equipment Upgrade

11.TONY Rice Husk Pellet Machine Compared With Competitors

12.TONY Rice Husk Pellet Machine Gearbox Advantages

Shandong TONY Environmental Protection SCI-TECH CO., LTD adopts a gearbox customized with HUIXIN specifically for Tony particle machines. The advantages are as following:

1.Compared to ordinary counterparts, the gearbox is one size larger in both the box and internal gears to ensure sufficient stable transmission power for the operation of the particle machine.

2.The integrated power base is made of high-strength gray cast iron-HT250; All are high-precision hard tooth surface gear transmissions - the carburized tooth surface hardness of low-carbon alloy steel reaches HRC59-64, with an accuracy level of 5-6.

3.The high-speed bearings of the gearbox are imported from NSK brand in Japan.

1.TONY use HUIXIN brand custom-made TONY special gearbox with bigger and heavier gears inside.

2.TONY 90KW HUIXIN brand gearbox center distance is 1048mm which is bigger than competitors

3.The sealing element adopts Taiwan NAK high-temperature resistant fluororubber oil seal.

4. Equipped with a forced lubrication pump on the integrated reducer, it provides a thin oil lubrication system for the rolling shaft system above the bearing chamber to improve the impact of impurities and high temperature on the service life of the rolling shaft system.

5.The gearbox of Shandong TONY Environmental Protection SCI-TECH CO., LTD only uses plate heat exchangers (oil cooling devices). Compared to traditional tube heat exchangers (oil cooling devices) only used by some manufacturers, they have more advantages.

13.TONY Rice Husk Pellet Machine Oil Cooling Device

The advantages of plate heat exchangers (oil cooled devices) over tube heat exchangers (oil cooled devices) are as following:

(1) Higher Heat Transfer Coefficient

Due to the fact that different corrugated plates are in the opposite direction, forming complex channels, the fluid between the corrugated plates flows in a three-dimensional rotating flow. Turbulence can occur at lower Reynolds numbers (generally Re=50-200), resulting in a higher heat transfer coefficient. Generally, it is considered that the red color is 3-5 times that of the shell and tube type.

(2) Large Logarithmic Mean Temperature Difference, Small End Temperature Difference

The hot surface and no bypass of the plate heat exchanger (oil cooling device) result in a small temperature difference at the end of the plate heat exchanger, and the heat transfer to water can be less than 1 ℃, while the shell and tube heat exchanger can only reach 5 ℃, which is not conducive to low-temperature heat dissipation and oil cooling.

(3) Larger Heat Exchange Area

The plate heat exchanger has a compact structure, and the heat transfer area per unit volume is 2-5 times that of a tube heat exchanger. Unlike shell and tube heat exchangers, it does not require a reserved maintenance position for the extraction of tube bundles. Therefore, in order to achieve the same heat transfer capacity, the plate heat exchanger occupies an area of approximately 1/5 to 1/8 of the shell and tube heat exchanger.

(4) Easy To Change Heat Exchange Area Or Process Combination

Plate heat exchangers (oil cooled devices) can achieve the required process combination by changing the layout of plate types or replacing multiple plate types, making the heat exchange area of shell and tube heat exchangers adapt to new heat exchange conditions, resulting in more obvious heat dissipation and more prominent oil cooling. The heat exchange area of a tubular heat exchanger is fixed and cannot be increased.

14.TONY Rice Husk Pellet Main Parts

Main Pellet Machine 1.SS304type 2.Capacity:1-5T/hour (It depends on clients raw materials) 3.Power:90kw-280kw(Stripping Material Motors) 4.Motors can be changed to frequency motors according to clinets' demand. 5.Use HUIXIN Brand TONY Custom-made bigger and heavier gearbox.
	Automatic Lubrication System For Rollers Bearings 1.Automatic Grease lubrication system for rollers bearings. 2.Automatic Grease lubrication system for main shaft bearings. 3.It can keep the pellet machine in maintenance for 20 hours. 4.Automatic fixed time lubrication.Customer can set time by himself. 5.Increase the oil circuit failure alarm device, once blocked, alarm immediately.
Cyclone And Dust Collecter 1.It is mainly used to collect dust that come out of pellet machine during producing the pellets. 2. There are 3 dust removal interfaces, respectively connected to the pellet machine 2 steam outlet, pellet machine bearing room dust discharge hole to remove the dust. 3.New cyclone and dust bag collect system, including fan and pipe and dust collection bucket.
	Motors 1.TONY Motors uses Qingao SHUOBO Brand. 2. Pure copper national standard motor. 3. The motors can also be changed into a variable frequency motor according to customer needs. Please consult TONY for the price difference of variable frequency motor. 4. You can also chose your motor brand by consulting TONY price difference.
Galvanized Belt Conveyor 1. It is used to transport the sawdust to the pellet machine, optional according to customer needs. 2. If customer digs a pit, you will need belt conveyor with 50cm width and 10 meters length . If customer does not dig a pit, you will need belt conveyor with 50cm width and 8 meters length . 3. The belt conveyor needs to be equipped with a frequency converter to achieve one-button simultaneous operation with the pellet machine, and control the conveying speed of the belt conveyor by sensing the current of the pellet machine.
	Screw Conveyor 1. It is used to transport the sawdust to the pellet machine, optional according to customer needs. 2. If customer digs a pit, you will need screw conveyor with φ219 and 6m length. If customer does not dig a pit, you will need screw conveyor with φ219 and 6m length. 3. The screw conveyor needs to be equipped with a frequency converter to achieve one-button simultaneous operation with the pellet machine, and the conveying speed of the screw conveyor is controlled by sensing the current of the pellet machine
Electrical Cabinets 1.We use well-known Chinese brand electrical components, and we can also choose Schneider and Siemens electrical appliances according to customer requirements. Please consult Tony for the price difference. 2.TONY pellet machine has a one-button start function to prevent the machine from being damaged due to incorrect operation by customers who do not know the start-up sequence. 3.The control panel has 3 sound and light buzzers. One is the lubrication fault alarm indicator. When the automatic lubrication system of the roller and the automatic lubrication pump of the gear box are not started or fail during operation or are overloaded during operation, the alarm indicator will light up. One is when the automatic lubrication system of the roller is overpressured, the alarm indicator will light up. One is when the main machine of the pellet machine is overheated, the alarm indicator will light up. 4.If the customer chooses a variable frequency motor, all components in the electric control cabinet need to adopt variable frequency control. Please contact Tony to obtain the price difference of the variable frequency control cabinet.

15.TONY Rice Husk Pellet Machine Main Spare Parts


Ring Die	Roller Group	Rollers Shell	Bearings
1. Materials:Bearing Steel GCr13,hardness above HRC62. 2. Double-lay die, dual use.Service Time: 1000-1500 hours 3. Hole diameter:4mm, 6mm, 8mm, 10mm, 12mm	1. Materials: Bearing Steel GCr13 2. Service:500-600 hours 3. TONY 110KW pellet machine has 2 rollers as a group.	1.Materials: Bearing Steel GCr13 2.Service: 500-600 hours 3.According to actural factors, such as capacity and raw material, two or three or four rollers are used.	1.China HRB Bearings. 2.Genuine Haerbin bearings Longer service life. 3.Larger bearings inside.

16.Why Choose TONY Rice Husk Pellet Machine


The gear box adopts Zhejiang HUIXIN brand TONY custom model to increase the heavy duty. The gear box is engraved with Zhejiang HUIXIN brand and TONY custom LOGO. Compared with the ordinary HUIXIN model, the internal gear is enlarged and thickened, and the gear shaft is strengthened and thickened, which is more durable and stable.	The feed port, discharge shell, discharge port, dust collection cover, lifting knife and internal cutting knife of the pellet machine are made of 304 stainless steel to avoid steam corrosion and rust during the formation of particles and increase the durability of the equipment.	The upper discharge shell is made of 304 stainless steel, which avoids the shortcomings of poor compression resistance and easy cracking caused by welding. Arc profile appearance, to avoid operator injury, and arc profile tensile strength is stronger, not easy to damage	The rotary support is installed under the discharge housing to avoid the traditional return support is easy to be corroded by steam at the top, the internal steel ball is easy to rust corrosion shortcomings.

The gear reducer is installed under the discharge housing, the power is stronger, and the gear reducer is not easy to damage. And adopt the Zhejiang HUIXIN brand hard tooth surface reducer, which is a brand of gear box, the torque resistance is stronger, and the rotation power is more sufficient.	304 stainless steel dust cover, steam resistance, corrosion resistance is stronger, and in this way ,it is hard to be damaged.	The internal lifting knife is made of thickened stainless steel, which can effectively avoid high temperature and steam corrosion, increase the durability of the lifting knife, and the lifting effect is better, so that the raw materials inside the pellet machine are not easy to cover and pile.	Adjustable internal particle cutter, can be adjusted according to customer needs to adjust the length of the cutter in order to adjust the length of the discharge particle, simple and convenient adjustment.

17.About TONY Ring Die Pellet Machine

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1. TONY Rice Husk pellet machine can press a variety of biomass raw materials, different raw materials only need to replace the ring die.

2. Each raw material corresponds to a ring die with a compression ratio. If you have a variety of raw materials later, it is recommended to buy ring dies with different compression ratios from TONY.

3. The compression ratio of ring die is set by TONY according to his experience for many years. If the customer changes the raw materials, the ring die must be replaced.

4. The ring die of TONY brand is vertical and double-layer ring die. Each time the particles are pressed, only the lower layer of ring die can press the particles. When the life of the lower layer of ring die ends, the mold can be turned to use the other ring die.

5. The life of TONY ring die is generally 1000-1500 hours, and the service life of ring die is different according to the different raw materials of customers.

6. The material of TONY ring die is alloy steel-bearing steel. After quenching heat treatment, the hardness is higher, the wear resistance is greater, and the service life is longer.

7. Contact TONY to obtain the ring die compression ratio of different raw materials.

18.TONY Rice Husk Pellet Machine

19.TONY Rice Husk Pellet Machine In Stock

20.TONY Husk Pellet Line Production Case


Rice Husk Pellet Line	Peanut Shell Pellet Line	Sunflower Husk Pellet Line	Coffee Husk Pellet Line
1.Product: Rice Husk Pellet line. 2.Capacity: 22-24T/Hour3.TONY Brand 22-24Ton/Hour Rice Husk Pellet Line Project Process 4.Main Machine: TONY Pellet MachineTYJ760-Ⅲ-185kw,Pellets Coller,Cooling Bin,Packing Machine,Ton Packing MachineAnd Belt Conveyors 5.Total Power: About 180KW 6.Need Area: About 800-900㎡ 7.Country: Myanmar	1.Product: Peanut Shell Pellet Line. 2.Capacity:12-15T/Hour 3.TONY Brand 12-15Ton/Hour Peanut Shell Pellet Line Project Process 4:Main Machine: TONY Storage Silo,TONY Pellet MachineTYJ551-Ⅲ-132kw,Pellets Cooler And Belt Conveyors 5.Total Power: About 880KW 6.Need Area:About 600-700㎡ 7.Country: China	1.Product:Sunflower Husk Pellets Line 2.Capacity:8-10T/Hour 3.TONY Brand 8-10Ton/Hour Sunflower Husk Pellet Line Project Process 4.Main Machine: Mixing Chamber,Hammer Mill, TONY Pellet Machine TYJ551-III-132KW,Pellets Coller,And Belt Conveyors. 5.Total Power: About 790KW 6.Need Area:About 800-900m㎡ 7.Country: Kazakhstan	1.Product: Coffee Husk Pellets Line 2.Capacity: 12-15T/Hour 3.TONY Brand 12-15Ton/Hour Coffee Husk Pellet Line Project Process 4.Main Machine:Hammer Mill, Storage Bin,TONY Pellet MachineTYJ760-III-200KW,Pellets Coller,And Belt Conveyors. 5.Total Power: About 2000KW 6.Need Area: About 800-900m㎡ 7.Country: Vietnam

Hazelnut Husk Pellet Line	Walnut Shell Pellet Line	Coconut Shell Pellet Line	Palm Nut Shell Pellet Line
1.Product: Hazelnut Husk Pellet Line. 2.Capacity: 5-6T/Hour 3.TONY Brand 5-6Ton/Hour Hazelnut Husk Pellet Line Project Process 4.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet MachineTYJ760-Ⅲ-160KW,Pellets Cooler,Packing Machine And Belt Conveyors Packing Machine And Belt Conveyors. 5.Total Power: About 695KW 6.Need Area: About 700-900㎡ 7.Country: Turkey	1.Product: Walnut Shell Pellet line. 2.Capacity: 17-18T/Hour 3.TONY Brand 17-18Ton/Hour Walnut Shell Pellet Line Project Process 4.Main Machine: Hammer Mill,Rotary Drum Dryer,TONY Pellet MachineTYJ760-Ⅲ-185KW,Pellets Cooler,Packing Machine And Belt ConveyorsPacking Machine And Belt Conveyors 5.Total Power: About 1950KW 6.Need Area: About 1600-1800㎡ 7.Country: Mexico	1.Product: Coconut Shell Pellets Line 2.Capacity: 24-27T/Hour 3.TONY Brand 24-27Ton/Hour Coconut Shell Pellet Line Project Process 4:Main Machine: Comprehensive chipper, Hammer Mill,Rotary Drum Dryer,.Sawdust Storage ,TONY Pellet MachineTYJ860-III-250KW,Pellets Coller,Packing Machine ,Palletizer And Belt Conveyors. 5.Total Power: About 2234KW 6.Need Area: About 2400-3000m㎡ 7.Country: Indonesia	1.Product:Palm Nut Shell Pellets Line 2.Capacity:14-16Ton/Hour 3.TONY Brand 14-16Ton/Hour Palm Nut Shell Pellet Line Project Process 4.Main Machine:Comprehensive Chipper, Hammer Mill,Rotary Drum Dryer,TONY Pellet MachineTYJ860-III-250KW,Pellets Coller,Packing MachineAnd Belt Conveyors. 5.Total Power:About 2260KW 6.Need Area:About 1800-2000m㎡ 7.Country:Malaysia

21.TONY Other Models Pellet Machine

1-图Wood Pellet Machine 132kw	2-图Alfalfa Pellet Machine 160kw	3-图Straw Pellet Machine 200kw
4-图Bamboo Pellet Machine 220kw	5-图EFB Pellet Machine 280kw	6-图Briquette Machine