TONY specializes in selling Organic pellet machines online. TONY pellet machines have all the advantages of vertical ring die pellet machines.

It can process all kinds of Organic raw materials, such asVarious Organic scraps, Organic strips and Organic chips.

TONY brand pellet machines are widely used in various industries and recommended by experts. Organic pellet machines can be used in fertilizers, Organic processing, electricity, biomass energy fuel and chemical plants. For low investment and high profits, TONY brand pellet machines will be your best choice for biomass pellet processing.

TONY brand pellet machines are sturdy and durable. Their unique design, after research for a long trouble-free service life, is constantly developing to become more and more versatile and tailor-made: different models, versions and options can meet the needs of different customers, the needs of all production areas and the requirements of process automation.

TONY's new 304 stainless steel vertical ring die pellet machine mainly composed of 4 parts:

1.TONY new 304 stainless steel vertical ring die pellet machine

2. The rollers automatic lubrication system contains galvanized grease storage barrel.

3. New cyclone and dust bag collect system, including fan and pipe and dust collection bucket.

4. Electrical control system for all the above equipment.

TONY Vertical Ring Die Pellet Machine Model

Main Parts:

1.TONY new 304 stainless steel vertical ring die pellet machine

2.The rollers automatic lubrication system with galvanized grease storage barrel.

3.New cyclone and dust bag collect system, including fan and pipe.

4.Electrical control system for all the above equipment.

NO

Model

Power

Capacity

Weight

Machine Size

Remarks

1

TYJ450-II

55KW

0.8-1.2TPH

4T

1900*900*1600MM

Big gearbox produced by  TONY

2

TYJ551-II

90KW

1-1.5TPH

5.2T

2364*1550*1705MM

Same Model For Huixin Brand Gearbox

Everthing the same,just motor different

3

TYJ551-II

110KW

1.5-2TPH

5.3T

2364*1550*1705MM

4

TYJ551-III

132KW

2-2.5TPH

5.5T

2364*1550*1705MM

5

TYJ760-I

160KW

2.5-3TPH

9T

2464*1750*2150MM

Huixin Brand Gearbox

6

TYJ760-II

185KW

2.8-3.3TPH

9.2T

2564*1850*2150MM

Bigger Model Huixin Brand Gearbox

7

TYJ760-III

200KW

3-3.5TPH

9.3T

2564*1850*2150MM

Bigger Model Huixin Brand Gearbox

8

TYJ860-I

220KW

3-4TPH

11T

2664*1950*2150MM

Huixin Brand Gearbox

9

TYJ860-II

250KW

3.5-4.5TPH

12T

2864*2150*2150MM

Bigger Model for Huixin Brand Gearbox

10

TYJ860-III

280KW

4-5TPH

13T

2864*2150*2150MM

Bigger Model for Huixin Brand Gearbox

TONY pellet machine has a variety of models, according to the customer production of different models, pellet machine factory price from USD20000-USD70000.

You get what you pay for. The price always depends on the value. Because the pellet machine market is currently more chaotic, customers must be careful to buy!

To make a purchase decision after a comprehensive inspection of a number of comprehensive indicators such as product quality, manufacturer scale strength, pre-sales and after-sales service ability, research and development design ability, rather than just looking at the price!

Please note: If your purchase cost is very low, the later use cost will be very high! Because the purchase of very low cost equipment is likely to cause you to face endless maintenance later, continuous downtime and maintenance will delay your production and make you pay more money.

Shandong TONY Environmental Protection Technology Co., Ltd. adopts a gearbox customized with HUIXIN specifically for TONY particle machines. The advantages are as following:

1. Compared to ordinary counterparts, the gearbox is one size larger in both the box and internal gears to ensure sufficient stable transmission power for the operation of the particle machine.

2. The integrated power base is made of high-strength gray cast iron-HT250; All are high-precision hard tooth surface gear transmissions - the carburized tooth surface hardness of low-carbon alloy steel reaches HRC59-64, with an accuracy level of 5-6.

3. The high-speed bearings of the gearbox are imported from NSK brand in Japan.

1. The sealing element adopts Taiwan NAK high-temperature resistant fluororubber oil seal.

2. Equipped with a forced lubrication pump on the integrated reducer, it provides a thin oil lubrication system for the rolling shaft system above the bearing chamber to improve the impact of impurities and high temperature on the service life of the rolling shaft system.

3. The gearbox of Shandong TONY Environmental Protection Technology Co., Ltd. only uses plate heat exchangers (oil cooling devices). Compared to traditional tube heat exchangers (oil cooling devices) only used by some manufacturers, they have more advantages.

A plate heat exchanger (oil cooling device) is composed of many stamped corrugated thin plates at certain intervals, sealed with gaskets around them, and overlapped with a frame and compression screws. The four corner holes of the plate and gasket form the fluid distributor and collection pipe. At the same time, the cold and hot fluids are separated reasonably so that they are separated on both sides of each plate. Flow in the channel and conduct heat exchange through the plate.

The advantages of plate heat exchangers (oil cooled devices) over tube heat exchangers (oil cooled devices) are as following:

(1) Higher Heat Transfer Coefficient

Due to the fact that different corrugated plates are in the opposite direction, forming complex channels, the fluid between the corrugated plates flows in a three-dimensional rotating flow. Turbulence can occur at lower Reynolds numbers (generally Re=50-200), resulting in a higher heat transfer coefficient. Generally, it is considered that the red color is 3-5 times that of the shell and tube type.

(2) Large Logarithmic Mean Temperature Difference, Small End Temperature Difference

The hot surface and no bypass of the plate heat exchanger (oil cooling device) result in a small temperature difference at the end of the plate heat exchanger, and the heat transfer to water can be less than 1 ℃, while the shell and tube heat exchanger can only reach 5 ℃, which is not conducive to low-temperature heat dissipation and oil cooling.

(3) Larger Heat Exchange Area

The plate heat exchanger has a compact structure, and the heat transfer area per unit volume is 2-5 times that of a tube heat exchanger. Unlike shell and tube heat exchangers, it does not require a reserved maintenance position for the extraction of tube bundles. Therefore, in order to achieve the same heat transfer capacity, the plate heat exchanger occupies an area of approximately 1/5 to 1/8 of the shell and tube heat exchanger.

(4) Easy To Change Heat Exchange Area Or Process Combination

Plate heat exchangers (oil cooled devices) can achieve the required process combination by changing the layout of plate types or replacing multiple plate types, making the heat exchange area of shell and tube heat exchangers adapt to new heat exchange conditions, resulting in more obvious heat dissipation and more prominent oil cooling. The heat exchange area of a tubular heat exchanger is fixed and cannot be increased.

(5) Easy To Clean

As long as the pressure bolt is loosened, the plate heat exchanger tube bundle can be loosened, and the plate heat exchanger can be removed for mechanical cleaning. Once the tube heat exchanger (oil cooling device) is disassembled, if there is no professional manufacturer to repair it, customers cannot assemble it themselves and cannot reuse it. They can only purchase a new one.

Gear box adopts HUIXIN brand TONY custom made to increase the heavy duty. Gear box is engraved with HUIXIN brand and TONY custom LOGO. Compared with the ordinary HUIXIN model, the internal gear is enlarged and thickened, and the gear shaft is strengthened and thickened, which is more durable and stable.

The upper discharge shell is made of 304 stainless steel, which avoids the shortcomings of poor compression resistance and easy cracking caused by welding. Arc profile appearance, to avoid operator injury, and arc profile tensile strength is stronger, not easy to damage.

TONY new pellet machine uses the 304 stainless steel dust cover, steam resistance, corrosion resistance is stronger, and in this way ,it is hard to be damaged.

1. TONY pellet machine can press a variety of biomass raw materials, different raw materials only need to replace the ring die.

2. Each raw material corresponds to a ring die with a compression ratio. If you have a variety of raw materials later, it is recommended to buy ring dies with different compression ratios from TONY.

3. The compression ratio of ring die is set by TONY according to his experience for many years. If the customer changes the raw materials, the ring die must be replaced.

4. The ring die of TONY brand is vertical and double-layer ring die. Each time the particles are pressed, only the lower layer of ring die can press the particles. When the life of the lower layer of ring die ends, the mold can be turned to use the other ring die.

5. The life of TONY ring die is generally 1000-1500 hours, and the service life of ring die is different according to the different raw materials of customers.

6. The material of TONY ring die is alloy steel-bearing steel. After quenching heat treatment, the hardness is higher, the wear resistance is greater, and the service life is longer.

7. Contact TONY to obtain the ring die compression ratio of different raw materials.

Main Pellet Machine

1. SS304 type

2. Capacity:According to the capacity of the customer's demand

3. Power:According to the capacity 

Automatic Lubrication System For Rollers Bearings.

1. Automatic Grease lubrication system for rollers bearings and main shaft bearings.

2. It can keep the pellet machine in maintenance for 20 hours. 

Cyclone And Dust Collecter

1. It is mainly used to collect dust that come out of pellet machine during producing the pellets.

2. There are 3 dust removal interfaces, respectively connected to the pellet machine 2 steam outlet, pellet machine bearing room dust discharge hole to remove the dust.

3. New cyclone and dust bag collect system, including fan and pipe and dust collection bucket.

Electrical Cabinets

1. We use well-known Chinese brand electrical components, and we can also choose Schneider and Siemens electrical appliances according to customer requirements. Please consult TONY for the price difference.

2. TONY pellet machine has a one-button start function to prevent the machine from being damaged due to incorrect operation by customers who do not know the start-up sequence.

3. The control panel has 3 sound and light buzzers.

One is the lubrication fault alarm indicator. When the automatic lubrication system of the roller and the automatic lubrication pump of the gear box are not started or fail during operation or are overloaded during operation, the alarm indicator will light up.

One is when the automatic lubrication system of the roller is overpressured, the alarm indicator will light up.

One is when the main machine of the pellet machine is overheated, the alarm indicator will light up.

4. If the customer chooses a variable frequency motor, all components in the electric control cabinet need to adopt variable frequency control. Please contact TONY to obtain the price difference of the variable frequency control cabinet.

Motors

1. TONY Motors uses Qingao SHUOBO Brand.

2. The motors can also be changed into a variable frequency motor according to customer needs. Please consult TONY for the price difference of variable frequency motor

Galvanized Belt Conveyor

1. It is used to transport the sawdust to the pellet machine, optional according to customer needs.

2. If customer digs a pit, you will need belt conveyor with  50cm width and 10 meters length .

If customer does not dig a pit, you will need belt conveyor with  50cm width and 8 meters length .

3. The belt conveyor needs to be equipped with a frequency converter to achieve one-button simultaneous operation with the pellet machine, and control the conveying speed of the belt conveyor by sensing the current of the pellet machine.

Ring Die

1. Materials:Bearing Steel GCr13;

2. The professional heat treatment processing technology can make its hardness above HRC62.

3. Vertical Ring die, feeding vertically.

4. Double-lay die, dual use. When one side is damaged, turn over and use the other side.

5. Hole diameter:4mm, 6mm, 8mm, 10mm, 12mm

6. Service Time: 1000-1500 hours  

Roller Group

1.Materials: Bearing Steel GCr13

2.Service: 500-600 hours

3.According to actural factors, such as capacity and raw material, two or three or four rollers are used.

Roller Shell

1.Materials: Bearing Steel GCr13

2.Service: 500-600 hours

3.According to actural factors, such as capacity and raw material, two or three or four rollers are used.

Bearings

Genuine Haerbin bearings

Longer service life

24 Hours Online Service.

-Inquiry will be replied within 2 hours.

-All-the-way tracking service offered from placing order to delivery.

-Free training for operation, debugging and daily maintenance.

-We can provide professional guide installation.

-One year warranty and all-round after-sales service.

-Customized design and flow chart are available for our clients.

-Independent R&D team and strict & scientific management system