Alm oil production is a very important industry in Southeast Asia. After the palm ripens, the fruit separates from the stem, leaving behind an empty fruit bunches (EFB) that becomes a waste product. Millions of tons of EFB are produced every year, and research into the possibilities of using this waste is ongoing.IMost treatment of  EFB involves burning the ash and using it as fertilizer for plants, but combustion causes a lot of environmental pollution and other treatment methods have to be found. EFB contains vascular bundles in its parenchyma and this material is very elastic and has very low density EFB is made into biomass particles, which is conducive to storage and protects the environment, and is currently a very good method of resource utilization.

The TONY EFB Pellet Machine compels pre-treated EFBs into EFB pellets that are dense and clean, easy to transport and store, and produce very little smoke when the pellets burn. Moreover, palm pellets are sustainable and renewable, can be produced on a large scale, and are also very friendly to the environment.

As a fuel,  EFB pellets can be used to replace traditional coal, effectively easing energy pressure and environmental pressure.

TONY EFB Pellet Machine has a variety of models, according to the customer production of different models, pellet machine factory price from USD20000-USD70000.

You get what you pay for. The price always depends on the value. Because the pellet machine market is currently more chaotic, customers must be careful to buy!

To make a purchase decision after a comprehensive inspection of a number of comprehensive indicators such as product quality, manufacturer scale strength, pre-sales and after-sales service ability, research and development design ability, rather than just looking at the price!

Please note: If your purchase cost is very low, the later use cost will be very high! Because the purchase of very low cost equipment is likely to cause you to face endless maintenance later, continuous downtime and maintenance will delay your production and make you pay more money.

Shandong TONY Environmental Protection SCI-TECH CO., LTD adopts a gearbox customized with HUIXIN specifically for Tony particle machines. The advantages are as following:

1. Compared to ordinary counterparts, the gearbox is one size larger in both the box and internal gears to ensure sufficient stable transmission power for the operation of the particle machine.

2. The integrated power base is made of high-strength gray cast iron-HT250; All are high-precision hard tooth surface gear transmissions - the carburized tooth surface hardness of low-carbon alloy steel reaches HRC59-64, with an accuracy level of 5-6.

3. The high-speed bearings of the gearbox are imported from NSK brand in Japan. 

1. TONY use HUIXIN brand custom-made TONY special gearbox with bigger and heavier gears inside.

2. TONY 90KW HUIXIN brand gearbox center distance is 1048mm which is bigger than competitors

3. The sealing element adopts Taiwan NAK high-temperature resistant fluororubber oil seal.

4. Equipped with a forced lubrication pump on the integrated reducer, it provides a thin oil lubrication system for the rolling shaft system above the bearing chamber to improve the impact of impurities and high temperature on the service life of the rolling shaft system.

5. The gearbox of Shandong TONY Environmental Protection SCI-TECH CO., LTD only uses plate heat exchangers (oil cooling devices). Compared to traditional tube heat exchangers (oil cooling devices) only used by some manufacturers, they have more advantages.

Plate heat exchanger (oil cooling device) is composed of many stamped corrugated thin plates at certain intervals, sealed with gaskets around them, and overlapped with a frame and compression screws. The four corner holes of the plate and gasket form the fluid distributor and collection pipe. At the same time, the cold and hot fluids are separated reasonably so that they are separated on both sides of each plate.

(1) Higher heat transfer coefficient Due to the fact that different corrugated plates are in the opposite direction, forming complex channels, the fluid between the corrugated plates flows in a three-dimensional rotating flow. Turbulence can occur at lower Reynolds numbers (generally Re=50-200), resulting in a higher heat transfer coefficient. Generally, it is considered that the red color is 3-5 times that of the shell and tube type.

(2) Large logarithmic mean temperature difference, small end temperature difference The hot surface and no bypass of the plate heat exchanger (oil cooling device) result in a small temperature difference at the end of the plate heat exchanger, and the heat transfer to water can be less than 1 ℃, while the shell and tube heat exchanger can only reach 5 ℃, which is not conducive to low-temperature heat dissipation and oil cooling.

(3) Larger heat exchange area The plate heat exchanger has a compact structure, and the heat transfer area per unit volume is 2-5 times that of a tube heat exchanger. Unlike shell and tube heat exchangers, it does not require a reserved maintenance position for the extraction of tube bundles. Therefore, in order to achieve the same heat transfer capacity, the plate heat exchanger occupies an area of approximately 1/5 to 1/8 of the shell and tube heat exchanger.

(4) Easy to change heat exchange area or process combination Plate heat exchangers (oil cooled devices) can achieve the required process combination by changing the layout of plate types or replacing multiple plate types.

(5) Easy to clean As long as the pressure bolt is loosened, the plate heat exchanger tube bundle can be loosened, and the plate heat exchanger can be removed for mechanical cleaning. Once the tube heat exchanger (oil cooling device) is disassembled, if there is no professional manufacturer to repair it, customers cannot assemble it themselves and cannot reuse it. They can only purchase a new one.

1. TONY EFB pellet machine can press a variety of biomass raw materials, different raw materials only need to replace the ring die.

2. Each raw material corresponds to a ring die with a compression ratio. If you have a variety of raw materials later, it is recommended to buy ring dies with different compression ratios from TONY.

3. The compression ratio of ring die is set by TONY according to his experience for many years. If the customer changes the raw materials, the ring die must be replaced.

4. The ring die of TONY brand is vertical and double-layer ring die. Each time the particles are pressed, only the lower layer of ring die can press the particles. When the life of the lower layer of ring die ends, the mold can be turned to use the other ring die.

5. The life of TONY ring die is generally 1000-1500 hours, and the service life of ring die is different according to the different raw materials of customers.

6. The material of TONY ring die is alloy steel-bearing steel. After quenching heat treatment, the hardness is higher, the wear resistance is greater, and the service life is longer.

7. Contact TONY to obtain the ring die compression ratio of different raw materials.