1. The working principle of wet wood pallets biomass pellet processing equipment

The wet wood pallet pellet processing equipment uses wet wood pallets as raw materials. First, it is processed into powder that meets the pelletizing requirements through crushing and pulverizing equipment. Then the powder is dried to control the moisture content. The dried powder is then extruded into shape using a biomass pellet machine. Finally, it is cooled and screened to obtain finished pellets. The entire process converts the originally discarded wet wood pallets into usable pellet fuel, realizing the recycling and reuse of resources

2. Characteristics of wet wood pallets biomass pellet processing equipment

(1)High production capacity: To meet market demand for wet pallet pellets, processing equipment typically requires high production efficiency. For example, some large wet pallet pellet production lines can process several or even tens of tons of wet pallets per hour. By optimizing equipment structure and operating parameters, such as increasing crushing and pelletizing speeds and improving material conveying efficiency, high production capacity can be achieved, thereby reducing unit production costs and improving the company's economic benefits.                                                                                                                                                                                           

(2)Stability and Reliability: Stable equipment operation is crucial to ensuring production continuity and consistent product quality. During the design and manufacturing process of the wet wood pallet pellet processing equipment, special attention was paid to the quality and reliability of key components. For example, high-strength materials are used in the manufacture of vulnerable parts such as the crusher rotor and the pelletizer rollers to enhance their wear resistance and service life. Furthermore, an advanced automated control system is equipped to monitor equipment operating status, such as temperature, pressure, and current, in real time. When abnormal conditions occur, prompt alarms are generated and appropriate measures are taken, ensuring stable and reliable operation and minimizing downtime caused by equipment failures.   

3. Application scenarios of wet wood pallets biomass pellet processing equipment

In small-scale heating scenarios such as homes or small commercial places, it is crucial to choose the right combustion equipment. For wet wood pallet pellets, a small boiler or stove with good fuel adaptability should be selected. For example, some small boilers specially designed for biomass pellet combustion can adapt to the changes in the combustion characteristics of wet wood pallet pellets due to factors such as humidity by adjusting the air intake and fuel delivery speed. Some small biomass stoves use advanced gasification combustion technology, which can gasify wet wood pallet pellets under oxygen-deficient conditions and then mix them with secondary air for combustion, thereby improving combustion efficiency.

TONY Brand 80-100Ton/Hour Wet Wood Pallets Pellet Manufacturing Plant can take wet wood pallets, various types of wood - related biomass materials, such as branches, small - diameter logs, and wood shavings, with wet wood as the main raw material. After pretreatment and processing, it is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 80-100Ton/Hour

2. Raw materials: Wet wood pallets

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  waste wood pallets or more waste wood raw materials

Suitable customers: Logistics and warehousing companies, various manufacturing plants, ports and airports, construction sites, large supermarkets and shopping malls, and other places where waste wood pallets have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Pallets Pellet Production Line

2. Raw Material: All kinds of wet wood pallets

3. Moisture Content of Raw Material: 40%

4. Capacity: 80-100 tons per hour

5. Process:  Crushing Process - Fine Crushing Process -Sawdust Storage Process- Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Comprehensive Chipper TPC1800-500KW, Effective Hammer Mill-TFD1600-500KW, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-3.5*28m,  TONY Pellet Machine TYJ860-Ⅲ-280KW, Pellet Cooler, Ton Packing Machine and Belt Conveyors

Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Comprehensive Chipper	Effective Hammer Mill	Large Hydraulic Storage Silo	Rotary Drum Dryer
1.To Grind Wood pallets Width  ≤1.3m Into25-55mm Wood Chips.    2.Model: TPC1800-500KW With 32Hammer Heads*3sets 3.Capacity: 80-100on/Hour.	1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD1600-500KW*6sets 3.Capacity: 18-20Ton/Hour/Set	1.To Storage Sawdust Before Dryer Control Sawdust Flow Entering The Dryer Model: TCY-45*6sets 2.TONY Uses Galvanized Material	1.To Dry The 40% Sawdust Into 10-15% Sawdust.   2.Model: THGD3.5*28*6sets 3.Capacity:14-17Ton/Hour/Set
Vertical Ring Die Sawdust Pellet Machine	Galvanized Pellets Cooler	Ton Packing Machine	Belt Conveyor
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ860-III-280KW*20sets 3.Capacity:4-5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-10*6sets 3.Capacity:80-100Ton/Hour	1.To Pack Pellets Into 1 Ton/Bags. 2.Model: TBD* 6sets 3.Capacity: 80-100 Ton/Hour	1.To Transport Wood Chips,Sawdust,Pellets. 2.Width: 80cm*40sets 3.Capacity:Designed With The Whole Line

1.Wood Pallets Chipping Process: 

A. This process is mainly used to grind wooden pallets with nails less than 1.3 m  in width into wood chips with a size of 25-55 mm. The final size of the wood chips can be adjusted by replacing the screen with different sizes and replacing or adjusting the hammer heads with different specifications.

B.TONY Brand comprehensive chipper TPC1800-500KW model with  32 hammer heads*3sets

C.Capacity:80-100Ton/Hour. 

Main Parts: 

(1)TONY's Comprehensive Chipper.

(2)Feed And Discharge Belt Frequency Control To Prevent Card Material

(3)Hydraulic System Control Can Be Used For Thicker Materials

(4)Electronic Control System Allows The Equipment To Be Used Normally      

Contact Tony For More Details With Quotation

2.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:80-100Ton/Hour. 

C.TONY brand effective hammer mill TFD1600-500KW*6sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

3.Sawdust Storage Process:

A. This process is mainly used to storage the sawdust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and sawdust in it is not easy to be blocked. 

B. TONY brand sawdust storage to storage the sawdust that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the sawdust on the ground directly which may need some labour.

Main Parts:

(1)TONY's New Sawdust Storage Bin.

(2)With Screws Inside The Storage Bin To Prevent Sawdust Blocked.

4.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:80-100Ton/Hour.

C.TONY use 6 sets of 3.5*28m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:80-100Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-280KW*20Sets

D.Double screw cycling silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

6.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:80-100Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*6sets                     

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

7.Packing Process:

A.This process is mainly used to pack pellets into 1ton/bags. 

B.Capacity:80-100Ton/Hour. 

C.TONY brand ton packing machine*6sets   

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

Biomass pellets are environmentally friendly solid fuels made from biomass raw materials such as crop straw, forestry waste, sawdust, and rice husks. These raw materials are compressed and molded in specialized equipment to form pellets with a specific shape, density, and calorific value.

Biomass resources are abundant and renewable; as long as plants grow, there is a continuous supply of raw materials, such as the large amounts of crop straw and forestry waste produced annually. In the context of energy restructuring, biomass pellets can serve as an effective energy alternative for applications in heating, power generation, and other sectors, alleviating energy shortages.

Wooden pallets are made from trees, which absorb CO₂ during their growth. The CO₂ released during the combustion of wooden pallets is roughly balanced by the amount absorbed by the trees during their growth. This makes them a "carbon-neutral" energy source, replacing fossil fuels like coal and oil, helping businesses reduce carbon emissions and aligning with the country's "dual carbon" strategy and environmental policies.

Processing one ton of discarded wooden pallets reduces approximately one cubic meter of solid waste landfill, preventing the decay of wood waste from producing methane (a potent greenhouse gas with a greenhouse effect 25 times that of CO₂) and reducing toxic substances such as dioxins produced by incineration. This dual environmental benefit of "solid waste treatment" and "energy production" makes it easier to gain recognition and policy support from local environmental protection authorities (such as solid waste treatment subsidies and green energy certification).