Project Brief Introduction:

1.Product:Wet Wood Chips Pellet Line

2.Capacity:18T/Hour

3.TONY Brand 18Ton /Hour Wet Wood Chips Pellet Line Project Process

4.Main Machine: Hammer Mill,Large Hydraulic Storage Silo, Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 2150 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

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1. The working principle of wet wood chips biomass pellet processing equipment

The working principle of wet wood chip pellet processing equipment (the core of which is a biomass pellet machine, a special model suitable for wet material processing) is to convert wet wood chips with high moisture content (usually 15%-30%, some models can be compatible with higher moisture content) into high-density, regularly shaped solid pellets through the core process of "pretreatment → extrusion molding → cutting and shaping". The core is to use mechanical pressure to overcome the friction between wood fibers to achieve material densification and shaping.

2. Characteristics of wet wood chips biomass pellet processing equipment

(1)Wide adaptability of raw materials: Reduce the cost of raw material procurement

Can directly process undried wet wood chips such as fresh leftovers from wood processing plants, wet waste wood from building demolition, wet branch slices after orchard pruning, etc.

In addition to pure wet wood chips, it can also process mixed wet materials containing wood fiber such as "wet sawdust, bark, bamboo chips" (the mixing ratio does not exceed 30%), further broadening the source of raw materials, especially suitable for users near wood processing plants and furniture factories

(2)High processing efficiency: continuous operation + low failure rate

Long continuous operation time: Due to the "integrated design" of pretreatment, molding, and cooling links, and the optimization of anti-clogging structure, the equipment can achieve 8-12 hours of continuous operation

(3)Excellent particle quality: Meet the application needs of multiple scenarios

Stable physical properties: The molded wet wood particles have high density (1.1-1.3g/cm³), high hardness (compressive strength ≥15MPa), are not easy to break during storage and transportation (breakage rate ≤3%), and have low hygroscopicity (moisture content is stable at 12%-18%), and can be stored for 6-12 =No mold growth for months;

Diverse application scenarios:As biomass fuel: The calorific value can reach 4200-4500 kcal/kg (close to medium-quality coal) when burned, and the ash content is ≤5%, suitable for industrial boilers and biomass power plants;

After crushing, it can be used as a filling matrix for organic fertilizer, realizing "turning waste into treasure".

(4)Convenient operation and maintenance: Reduce labor and operation and maintenance costs

Intelligent control: If problems such as wet material agglomeration, blockage, motor overload, etc. occur, the machine will automatically shut down and alarm, without the need for manual 24-hour on-duty;

Convenient replacement of wearing parts: The wearing parts such as rollers and molds adopt a "quick-release structure" and have a long service life.

(5)Environmental protection and policy adaptation: Meet the needs of green development

Zero wastewater discharge: No liquid wastewater is generated during the processing; dust is collected by a "bag dust collector"

Comply with biomass energy policy: The wet wood pellets produced are "renewable biomass energy"

3. Application scenarios of wet wood chips biomass pellet processing equipment

(1)Biomass power generation/heating enterprises

Typical scenarios: Biomass power plants and industrial boilers (such as heating boilers in textile factories and food factories) require a large amount of stable pellet fuel

(2)Small and medium-sized heating/drying users

Typical scenarios: Rural heating stations, agricultural product drying plants (such as grain, fruit and vegetable drying), greenhouse heating; processed pellets are directly stored in the silo of the heating station and can be taken out as needed.

(3)"Self-circulating" processing in orchards/tea gardens

Typical scenarios: After being processed into pellets, they can be used as fuel for the orchard's "biomass hot air furnace" (for fruit tree frost protection and fruit drying), or crushed and buried in the soil to improve soil quality, realizing "self-circulating waste in the park";

(4)Environmental protection and solid waste treatment fields

Typical scenarios: Urban solid waste treatment plants (sorted wet wood waste), garden waste treatment stations (wet branches, wet shrub slices)

TONY Brand 18Ton/Hour Wet Wood Chips Pellet Manufacturing Plant can take wet wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, wet wood chips is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. At present, it has been widely used in regions rich in wood resources.

1. Capacity: 18Ton/Hour

2. Raw materials: Wet wood chips

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  wood chips or more waste wood raw materials

Suitable customers: Solid wood furniture production, artificial board processing (plywood, fiberboard, particleboard), wood component processing, construction and decoration, packaging and logistics, such as pallets and wooden boxes, will generate a large amount of waste wood chips due to repeated use, size mismatch or changes in cargo transportation needs. Paper and pulp production where waste wood chips have advantages

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

1. Project Name: Wet Wood Chips Pellet Production Line

2. Raw Material: All kinds of wet wood chips

3. Moisture Content of Raw Material: 40%

4. Capacity: 18 tons per hour

5. Process:  Fine Crushing Process -Sawdust Storage Process- Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment: Effective Hammer Mill-TFD75*132-132KW, TONY Large Hydraulic Storage Silo,Rotary Drum Dryer-2.8*24m,  TONY Pellet Machine TYJ760-Ⅲ-200KW, Pellet Cooler, Ton Packing Machine and Belt Conveyors

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Next, TONY Will Introduce To You All The Necessary Machinery That Will Be Used For The Whole Pellet Production Line. Some Machines Can Be Custom - Made By Customers According To Different Customers' Detailed Demands. Contact TONY For More Details, Including Quotation And Layout.
Effective Hammer Mill	Large Hydraulic Storage Silo	Rotary Drum Dryer
1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD75*132-132KW*4sets 3.Capacity: 4-5Ton/Hour/Set	1.To Storage Sawdust Before Dryer Control Sawdust Flow Entering The Dryer Model: TCY-25*2sets 2.TONY Uses Galvanized Material	1.To Dry The 40% Sawdust Into 10-15% Sawdust.   2.Model: THGD2.8*24*2sets 3.Capacity:9Ton/Hour/Set
Vertical Ring Die Pellet Machine	Galvanized Pellets Cooler	Ton Packing Machine
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ760-III-200KW*6sets 3.Capacity:3-3.5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-4*2sets 3.Capacity:18Ton/Hour	1.To Pack Pellets Into 1 Ton/Bags. 2.Model: TBD* 2sets 3.Capacity: 18 Ton/Hour

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1.Wood Chips Fine Crushing Process:

A.This process is mainly used to crush 25-55mm wood chips into 8-14mm sawdust.

B.Capacity:18Ton/Hour. 

C.TONY brand effective hammer mill TFD75*132-132KW*4sets

Main Parts: 

(1)TONY Effective Hammer Mill.

(2)Galvanized Dust Collector.

(3)Sawdust Transportation Fan Blower.

(4)Cyclone With Airlock.

(5)Electrical Cabinets.

2.Sawdust Storage Process:

A. This process is mainly used to storage the sawdust that comes out of the hammer mill.It is hydraulic galvanized storage bin which is more stalbe and sawdust in it is not easy to be blocked. 

B.TONY brand sawdust storage to storage the sawdust that comes out of  the hammer mill.This process can be optional by customer.If customer do not chose the storage bin,he can storage the sawdust on the ground directly which may need some labour.

Main Parts:

(1)TONY's New Sawdust Storage Bin.

(2) With Screws Inside The Storage Bin To Prevent Sawdust Blocked.

3.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:18Ton/Hour.

C.TONY use 2 sets of 2.8*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

4.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:18 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-200KW*6sets

D.Double screw cycling silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:18Ton/Hour.                                                   

C.TONY brand galvanized cooler separator*2 sets                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Cooler Separator With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3)Fan Blower.

(4)Connect Pipes.

6.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.TONY ton packing machine*2sets

Main Parts: 

(1)TONY Ton Packing Machine

(2)Electronic Platform Scale Metering System

(3)Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

The wet wood chip pellet project is a promising biomass energy utilization project.

1. Project Overview:

The wet wood chip pellet project converts wet wood chips generated during wood processing into high-density, high-calorific value wood pellet fuel or biomass pellet products through a series of processes, including crushing, drying, and pelletizing. These pellets can be widely used in biomass power generation, industrial boiler fuel, and residential heating.

2. Market Demand:

(1)Energy Sector:

With the increasing global demand for clean energy, wood pellets, as a renewable biomass fuel, are increasingly being used in biomass power generation and industrial boilers. For example, in Europe, wood pellets have become a key fuel for power generation. The German wood pellet market has an annual demand of over one million tons and is growing at approximately 5% annually.

(2)Construction and Furniture Industry:

Wood pellets can also be used as a filler in new building materials and furniture production. They are environmentally friendly, energy-efficient, and offer excellent performance. With the development of the construction industry and growing consumer demand for eco-friendly furniture, market demand is also expanding.

1. Outstanding environmental value: renewable, low-carbon, and contribute to "dual carbon" 

(1)100% renewable, recycling resources

The raw materials mainly come from wood processing waste (such as wet wood chips, sawdust, scraps), forestry residues (such as branches, bark), without consuming natural timber, realizing the "waste-to-treasure" of agricultural and forestry waste, avoiding the methane (strong greenhouse gas) generated by the accumulation and decay of waste or the pollution caused by incineration, and promoting the recycling of resources. 

(2)"Carbon neutral" emissions, in line with low-carbon goals

The carbon dioxide released by the combustion of wood pellets is basically balanced with the amount of carbon dioxide absorbed during the growth of trees. From the perspective of the life cycle, it is a "carbon neutral" energy source and can replace fossil energy such as coal and oil, helping to reduce carbon emissions in industries such as industry and heating, and is in line with the global "dual carbon" strategy and the environmental protection policy orientation of various countries. 

2. Good economic efficiency: controllable costs and policy support

(1) Low raw material costs and stable supply

The raw materials are wood processing waste or forestry residues. The procurement cost is much lower than coal and natural gas. The raw materials are widely sourced (furniture factories, wood processing plants, forest farms, etc.). The supply chain is stable and there is no need to worry about raw material shortages.

(2) Obvious production and use cost advantages

Although the pelletizing process requires equipment and energy consumption, the high calorific value and high transportation efficiency of the pellet products can offset some of the costs. For example, under the same heat demand, the cost of using wood pellets is 20%-30% lower than natural gas and 40%-50% lower than electric heating, which is attractive to both businesses and households.