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Project Brief Introduction:

1.Product:Wet Sawdust Pellet Line

2.Capacity: 15 T/Hour

3.TONY Brand 15 Ton /Hour Wet Sawdust Pellet Line Project Process 

4.Main Machine: Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-200KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 1300 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

原材料图+颗粒机图片

1. The working principle of wet sawdust biomass pellet processing equipment

Core Forming: Fiber reorganization and densification under mechanical extrusion is a key step in converting sawdust into pellets. The core principle is "high-pressure extrusion + wood fiber self-bonding." Lignin in the sawdust (a natural adhesive that softens under pressure and frictional heat) works together with moisture to tightly bind the fibers, forming pellets with a fixed shape.

Core component: The forming machine—the "ring die pellet machine"—is more adaptable to wet materials and less prone to clogging.

During the extrusion process, intense friction between the sawdust and the inner wall of the die and the surface of the rollers generates frictional heat of 60-90°C. This temperature softens the lignin in the sawdust (the softening point of lignin is approximately 70-100°C). Simultaneously, the moisture forms "liquid bridges" that bind the dispersed fibers together, providing a foundation for subsequent shaping.

2. Characteristics of wet sawdust biomass pellet processing equipment

(1) High efficiency and energy saving: The wet sawdust pellet machine can process waste materials such as wood chips into pellet fuel, which not only reduces environmental pollution but also realizes the recycling of resources and greatly improves energy utilization efficiency.

(2) Multifunctionality: In addition to being able to process biomass fuel, the wet sawdust pellet machine can also process animal feed, organic fertilizer, etc., and is widely used in agriculture, breeding and other fields. 

(3) Advanced pelletizing technology: The wet sawdust pellet machine adopts advanced pelletizing technology, which can automatically control parameters such as feed amount and temperature during the pelletizing process, greatly reducing production costs and making the production process more economical and environmentally friendly.

(4) High-quality components: The main shaft and the connected hollow shaft of the wet sawdust pellet machine are made of alloy structural steel imported from Germany through water forging, rough turning, heat treatment, fine turning and fine grinding. The reasonable structure and uniform hardness improve the fatigue resistance and wear resistance of the components, providing more reliable guarantee for safe operation.

3. Application scenarios of wet sawdust biomass pellet processing equipment

Wood pellets (also known as "biomass pellet fuel") have become a valuable alternative to traditional fossil fuels such as coal and heavy oil due to their high combustion efficiency, low pollution emissions, and convenient storage and transportation. Wood pellets are also a popular application for pellet processing equipment, including:

(1)Industrial Boiler/Kiln Fuel:

Small and medium-sized boilers (steam boilers and hot water boilers) in the food processing, textile, chemical, and building materials industries, as well as heating equipment such as ceramic and glass kilns, can directly use wood pallet pellets (which have a calorific value of approximately 4200-4800 kcal/kg, similar to medium-quality coal).

(2)Residential Heating/Household Energy:

Wood pellets can be used as fuel in domestic biomass heating stoves and fireplaces. Pellets burn stably (with no black smoke or odor) and are automatically fed through a dedicated hopper, eliminating the need for frequent refilling. Furthermore, some catering businesses, such as small restaurants, use wood pallet pellets instead of liquefied petroleum gas for heating, reducing energy costs. 3. Supplemental Fuel for Power Plants:

Some biomass power plants mix wood pellets with other biomass fuels (such as straw and sawdust) for power generation or combined heat and power (CHP) (simultaneous generation of electricity and steam). The high density of wood pellets (0.8-1.2 g/cm³) reduces transportation and storage space, thereby lowering raw material storage costs for power plants. Furthermore, the high purity of wood fiber (free of sand and impurities found in straw) reduces the risk of boiler slagging.

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TONY Brand 15 Ton/Hour Wet Sawdust Pellet Manufacturing Plant can take wet sawdust,wood chips, various types of wood - related biomass materials, such as wood pallets,branches, wood logs, and wood shavings. After pretreatment and processing, wet sawdust is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. 

1. Capacity: 15 Ton/Hour

2. Raw materials: Wet sawdust

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  wood sawdust or more waste wood raw materials

Suitable customers:Wood processing plants, furniture manufacturing plants, construction sites, landscaping companies and other places with advantageous sawdust resources

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Sawdust Pellet Production Line

2. Raw Material: All kinds of wet sawdust

3. Moisture Content of Raw Material: 40%

4. Capacity: 15 tons per hour

5. Process: Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Rotary Drum Dryer-2.5*24m, TONY Pellet Machine TYJ760-Ⅲ-200kw, Galvanized Pellets Cooler, Ton Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

三维图

三维图

三维图

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烘干机

带锯末图

1.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:15Ton/Hour.

C.TONY use 2 sets of 2.5*24m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:15 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-200KW*5 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

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镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:15Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *1set                  

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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吨包机

4.Packing Process:

A.This process is mainly used to pack pellets into 1Ton/Bags. 

B.Capacity:15 Ton/Hour.    

B.TONY band ton packing machine*1 set

Main Parts: 

(1)TONY Ton Packing Machine

(2) Electronic Platform Scale Metering System

(3) Automatic Tare, Zero, and Drop Correction Functions

(4)Feeding System Features Fast, Medium, and Slow Feeding Speeds to Ensure Measuring Accuracy

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客户生产线案例图

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图 湿锯末+颗粒 颗粒机

Three Fundamental Supports for the Feasibility of Processing Wet Sawdust into Biomass Pellets

The success of this project depends on the maturity of three key factors: raw material supply, policy guidance, and market demand. These factors are also the core focus of preliminary research.

Raw Material Supply: A stable and low-cost supply of raw materials is a prerequisite.

The source, supply volume, and cost of wet sawdust directly determine the project's profitability and require rigorous evaluation:

Raw Material Source Scenario:

Core Channels: Wood processing plants, furniture factories, board mills, etc.

Supply Characteristics: Sawdust from these sources can be produced in large quantities and is often recycled for free or at a low price, resulting in extremely low raw material costs.

Suitability of Raw Material Processing:

Wood dust (especially solid wood sawdust and Scots pine) has a high fiber density, and the resulting pellets can reach a calorific value of 4200-4800 kcal/kg (comparable to medium-quality coal), far exceeding agricultural waste such as straw and rice husks. Since it requires no complex pre-treatment (such as nails and clamps) and produces minimal oil pollution, it is well-suited for processing.

Policy Direction: Dual Benefits of Environmental and Energy Policies

Biomass pellets are a compliant alternative fuel with low market entry barriers. This project falls under the "Solid Waste Resource Utilization" category, meeting the "reduction and resource utilization" requirements.

Market Demand: Strong Industrial and Residential Market Demand

The market demand for biomass pellet fuel is stable, with no need to worry about stock shortages:

Industrial (Core Customers): Small and medium-sized boilers (1-10 tons) in food processing, textile, and building materials factories, ceramic kilns, and biomass power plants (for co-firing).

Residential (Supplementary Customers): Home heating stoves, cooking energy in southern farmhouses and small restaurants, and home fireplace users.

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锯末图 颗粒图

Sawdust pellets, used as biomass pellet fuel or industrial auxiliary material, possess stable physical and chemical properties, offering a user experience far superior to traditional loose wood and coal. Specifically, sawdust pellets have the following characteristics:

1. High energy density and high combustion efficiency

After compacting, sawdust reaches a density of 1.1-1.3 g/cm³ (much higher than the 0.4-0.6 g/cm³ of loose wood), reducing its volume by 6-8 times and generating a calorific value per unit volume of 4200-4800 kcal/kg (comparable to medium-quality coal). Sawdust pellets are also less prone to slagging during combustion. Sawdust pellets boast a thermal efficiency over 30% higher than loose wood, making them suitable for use in equipment such as boilers, fireplaces, and hot air furnaces.

2. Convenient storage and transportation, low cost

The pellets are uniformly shaped (mostly cylindrical, 6-10 mm in diameter and 10-30 mm in length) and have good flowability. They can be transported in bags, silos, or conveyor belts, and are moisture-resistant and deformation-resistant. They require only one-fifth the storage space of bulk wood of equivalent thermal mass, and there's no concern for insect infestation or mold (the high temperatures during the pelletizing process kill insect eggs and mold), reducing labor and space costs during storage and transportation.

3. Fewer entry points, wide adaptability

Sawdust pellets can be used directly in automated biomass combustion equipment (such as pellet stoves and biomass boilers). No complex pre-processing (such as chopping or pulverizing) is required; they simply need to be fed at a constant rate through a feeder. Their simple operation makes them suitable for applications such as industrial heating, home heating, and agricultural greenhouse insulation. They can also serve as an auxiliary fuel in biomass power plants.

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绿色地球+原材料+颗粒图

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公司服务图