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Project Brief Introduction:

1.Product:Wet Sawdust Pellet Line

2.Capacity: 1.5-2 T/Hour

3.TONY Brand 1.5-2Ton /Hour Wet Sawdust Pellet Line Project Process 

4.Main Machine: Rotary Drum Dryer,TONY Pellet Machine TYJ551-Ⅲ-110kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 180 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet sawdust biomass pellet processing equipment

The core principle of wood pellet processing equipment, such as wood chip pellet mills, is to convert biomass feedstock into high-density pellet fuel through mechanical compression. The basic process involves three steps: feedstock pretreatment (drying), mechanical compression, and finished product processing (cooling and packaging). For example, in a ring die pellet mill, a motor connected to a reducer via a coupling drives the ring die. The feedstock enters the compression zone under gravity, where rollers squeeze the material into the ring die holes. After the pellets are formed in the die, they are cut into pellets of fixed lengths by a cutter.

2. Characteristics of wet sawdust biomass pellet processing equipment

(1) The wet sawdust pellet processing equipment is highly efficient and low-consumption, and can quickly process biomass raw materials into fuel pellets, significantly improving production efficiency.

(2) The biomass pellet machine has strong material adaptability and is suitable for molding various biomass raw materials. The pellet machine is equipped with molds of various specifications, and the corresponding mold can be selected for processing according to different biomass raw materials, which enhances the adaptability of processing.

(3) The wet sawdust pellet processing equipment has a mature design, and the finished pellets are stably molded, with stable output and excellent quality.

(4) The biomass pellet processing equipment is simple to operate, easy to use, highly automated, requires less labor, effectively reduces labor intensity, and increases output.

3. Application scenarios of wet sawdust biomass pellet processing equipment

(1) Civilian solid fuel: Wood pellet fuel has a high utilization rate, is easy to store and use, is hygienic and safe, and can be used for home heating.

(2) Main solid fuel for industrial boilers: It can replace raw coal, heavy oil, and gas, reducing air pollution. Every 10,000 tons of biomass fuel burned can replace 7,000 tons of standard coal, reducing sulfur dioxide emissions by 165 tons, smoke emissions by 80 tons, and carbon dioxide emissions by 14,400 tons.

(3) Thermal power generation: The fuel calorific value can reach 3,400-6,000 kcal.

In short, sawdust biomass pellet fuel can be described as "environmentally friendly", "energy-saving", "renewable", and "zero-carbon emission". It is the best renewable energy source to replace coal. From the perspectives of cost, energy saving, and environmental protection, biomass fuel is a better alternative to coal.

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TONY Brand 1.5-2 Ton/Hour Wet Sawdust Pellet Manufacturing Plant can take wet sawdust,wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, wet sawdust is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. 

1. Capacity: 1.5-2 Ton/Hour

2. Raw materials: Wet sawdust

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  wood sawdust or more waste wood raw materials

Suitable customers:Wood processing plants, furniture manufacturing plants, construction sites, landscaping companies and other places with advantageous sawdust resources

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Sawdust Pellet Production Line

2. Raw Material: All kinds of wet sawdust

3. Moisture Content of Raw Material: 40%

4. Capacity: 1.5-2 tons per hour

5. Process: Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Rotary Drum Dryer-1.6*12m, TONY Pellet Machine TYJ551-Ⅲ-110kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

三维图

三维图

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烘干机

带锯末图

1.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:1.5-2Ton/Hour.

C.TONY use 1set of 1.6*12m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:1.5-2 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-110KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:1.5-2Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:1.5-2Ton/Hour.  

C.TONY semi-automatic packing machine*1 set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿锯末+颗粒 颗粒机

Processing equipment provides fuel for factory boilers and kilns (replacing coal and oil), such as steam boilers in textile and food processing plants, and heating kilns in the ceramics and building materials industries. Stable pellet production ensures energy supply.

Power Generation:

Biomass power plants require large quantities of standardized pellets as fuel. Large-scale processing equipment can meet the power plant's stringent requirements for pellet calorific value and density, ensuring efficient combustion and stable power generation.

Residential Heating:

For pellets used in home fireplaces and space heaters, processing equipment must control pellet size and hardness to accommodate residential combustion equipment. The equipment's refined production capabilities directly impact the user experience of these pellets.

Environmental Protection and Waste Management:

In waste and sewage treatment plants, processing equipment converts organic waste (such as sludge and food waste) into fuel pellets for resource recovery. Corrosion-resistant and clogging-resistant designs are crucial.

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锯末图 颗粒图

Advantages of Wood Pellets

Processing wet sawdust into biomass pellets not only offers numerous advantages in terms of environmental protection, economic and social development, and energy structure, but also boasts excellent combustion performance. The main advantages are as follows:

1. Calorific Value and Combustion Residues

The calorific value and ash content of sawdust pellets after combustion are approximately 10% lower than those of medium-quality coal. However, wood pellets burn completely under normal operating conditions. Coal, on the other hand, does not burn completely, leaving residual ash containing 10% to 15% combustible components. Therefore, in practical applications, the effective calorific value of the two is comparable.

2. Combustibility

Wood pellets are more flammable and easy to ignite than coal, significantly reducing the ignition time required for combustion.

3. Solid Emissions

Wood pellets have significantly lower solid emissions than coal. This not only reduces slag disposal costs but also reduces environmental pollution. Solid emissions from biomass pellets are primarily ash, accounting for approximately 0.4% to 7.0% of the total weight. In contrast, coal combustion produces a mixture of ash, alkali, and unburned coal, accounting for approximately 25% to 40% of the total weight.

4. Air Pollution and Corrosion

Coal causes far greater levels of air pollution and boiler corrosion than biomass pellets. Coal smoke contains large amounts of particulate carbon as well as toxic and corrosive gases such as sulfur dioxide and carbon monoxide. Sawdust biomass pellets are primarily composed of C-H organic matter, and their flue gas does not contain particulate carbon or sulfur dioxide. Instead, it consists primarily of C-H volatile gases, with virtually no sulfur dioxide or carbon monoxide. The smoke color during combustion is below Ringelmann Class I, significantly reducing air pollution and carbon dioxide emissions. Wood biomass pellets are internationally recognized as a "clean fuel."

5. Cost and Time Savings

Compared to coal, using biomass pellets as boiler fuel can save costs and time. For example, using wood biomass pellets for a 0.5-ton boiler can reduce costs by 11% and time by 34%. For example, compared to coal-fired power generation, a 0.5-ton boiler can reduce fuel costs by 10% and time by 16%. 6. Sustained Combustion

Wooden biomass pellets typically burn 8 to 10 times longer than loose, soft materials, maintaining a stable and continuous combustion state, ensuring a more reliable energy supply.

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绿色地球+原材料+颗粒图

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公司介绍图