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Project Brief Introduction:

1.Product:Wet Sawdust Pellet Line

2.Capacity: 0.8-1.2 T/Hour

3.TONY Brand 0.8-1.2 Ton /Hour Wet Sawdust Pellet Line Project Process 

4.Main Machine: Rotary Drum Dryer,TONY Pellet Machine TYJ450-Ⅱ-55KW,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 110 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet sawdust biomass pellet processing equipment

The essence of wet sawdust pellet processing equipment is to "use mechanical high pressure as a driving force, with lignin (a natural binder) and water (an auxiliary bonding agent) as the bond, to transform loose wet sawdust into high-density, easily storable solid pellets through a continuous process of 'extrusion-cutting-cooling'." Its key advantage lies in its adaptability to wet materials. By optimizing die gaps, controlling frictional heat, and implementing a supporting cooling system, these equipment avoids mold sticking and clogging caused by wet materials during processing. Furthermore, the moisture in the wet material is used to reduce extrusion resistance and lower equipment energy consumption.

2. Characteristics of wet sawdust biomass pellet processing equipment

(1) Precise machining accuracy: The main housing is made of high-quality steel, with uniform thickness and compact structure; it is carefully machined by imported CNC machining centers, with zero machining accuracy, providing stronger support for normal operation.

(2) Reliable lubrication system: The bearings and oil seals used in the transmission part are all made of high-precision bearings and wear-resistant and temperature-resistant fluororubber oil seals, and a special automatic lubrication system is added, with oil circulation cooling and automatic timed lubrication to ensure that the bearings are fully lubricated and the operation is safer and more reliable.

(3) Durable ring die: The ring die is made of precision and has a unique compression ratio design, which makes the product quality better and the service life of the ring die longer, minimizing the production cost.

(4) Continuous operation capability: The new generation of biomass pellet mill can achieve 24-hour continuous operation

3. Application scenarios of wet sawdust biomass pellet processing equipment

(1) Building materials industry: Sawdust pellets can be used as raw materials for building materials and used to produce various boards and composite materials.

(2) Furniture factories: During the furniture manufacturing process, scraps and offal can be converted into sawdust pellets through wet sawdust pellet processing equipment. These pellets can be reused or used as fuel.

(3) Forest farms and board mills: Wood waste generated in these places can be processed into sawdust pellets for the production of biomass energy.

(4) Animal husbandry and feed industry: Sawdust pellets can also be used as raw materials for feed pellets. After proper drying and processing, they can meet the needs of animal feed.

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TONY Brand 0.8-1.2 Ton/Hour Wet Sawdust Pellet Manufacturing Plant can take wet sawdust,wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, wet sawdust is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. 

1. Capacity: 0.8-1.2 Ton/Hour

2. Raw materials: Wet sawdust

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  wood sawdust or more waste wood raw materials

Suitable customers:Wood processing plants, furniture manufacturing plants, construction sites, landscaping companies and other places with advantageous sawdust resources

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Sawdust Pellet Production Line

2. Raw Material: All kinds of wet sawdust

3. Moisture Content of Raw Material: 40%

4. Capacity: 0.8-1.2 tons per hour

5. Process: Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Rotary Drum Dryer-1.2*12m, TONY Pellet Machine TYJ450-Ⅱ-55kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

三维图

三维图

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烘干机

带锯末图

1.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:0.8-1.2Ton/Hour.

C.TONY use 1set of 1.2*12m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

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颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:0.8-1.2 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ450-Ⅱ-55KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets.

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:0.8-1.2Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

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包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:0.8-1.2Ton/Hour.  

C.TONY semi-automatic packing machine*1 set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿锯末+颗粒 颗粒机

Market Advantages of Sawdust Processing Biomass Pellets

Demand continues to grow, and the application scenarios are diverse. As a "clean alternative fuel," biomass pellets can directly replace traditional energy sources such as coal, natural gas, and heavy oil. Market demand spans three core sectors: industry, civil use, and power generation, and the market has enormous growth potential:

1. Industrial Sector (Core Demand): Small and medium-sized boilers (under 10 tons) in industries such as food processing, textiles, and chemicals are the preferred choice for "coal-to-biomass" because the cost of switching from coal to biomass is lower than switching from coal to gas (the unit price of biomass pellets is only 1/2-2/3 that of natural gas). Industrial boiler conversions alone generate over 5 million tons of annual demand.

2. Civilian Sector (Incremental Demand): Biomass pellets are used for clean heating in rural areas and fireplace heating in homes. Biomass pellets are smokeless and odorless, have a low ash content (only 2%-5%, far lower than the 10%-20% of coal), and are easy to store (bagged pellets can be stored for long periods). The civil market is experiencing an annual growth rate exceeding 15%. 3. Power generation (stable demand): Biomass power plants use pellets as fuel and sign long-term supply agreements (usually 1-3 years) with power plants to ensure "stable orders" for the project and avoid the risk of market price fluctuations.

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锯末图 颗粒图

1. Environmental and Sustainable Development Advantages of Sawdust Biomass Pellets

As a green energy source, sawdust biomass pellets excel in environmental protection and sustainability. Their primary component is C-H organic matter. When burned, SO₂ and CO emissions are near zero, and solid emissions are limited to ash, accounting for 0.4%-7.0% of the total weight, far lower than the 25%-40% solid emissions from traditional coal combustion. This significantly reduces air pollution. Furthermore, sawdust and other forestry waste are used as raw materials, making them renewable resources. The ash from combustion can be returned to the fields as potash fertilizer, creating a resource recycling system, effectively solving waste disposal issues, and providing clean energy.

2. Economic and Combustion Performance Advantages of Sawdust Biomass Pellets

Significant economic benefits: Their calorific value is comparable to that of coal, and they burn easily, reducing fuel waste. Their stable price helps lower production costs. Their high purity and ease of feeding reduce labor costs. Excellent combustion performance: Good ignition, shortened fire start-up time, and sustained combustion time 8-10 times longer than soft bulk materials; high calorific value density, reaching 3500-5500 kcal, high thermal efficiency, and stable flame performance.

3. Practical Application Advantages of Sawdust Biomass Pellets

Easy Storage and Transportation: After compression molding, the volume is only 1/30 of the original sawdust, with a high specific gravity, small footprint, and resistance to moisture and deterioration, making it easy to mass-produce and transport over long distances.

Wide Applications: Suitable for residential heating stoves, industrial boilers, biomass power plants, and more, it can replace coal, oil, electricity, and natural gas. It contains no sulfur or phosphorus, is non-corrosive, and can extend boiler life.

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绿色地球+原材料+颗粒图

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客户参观图