1.图片

Project Brief Introduction:

1.Product:Wet Sawdust Pellet Line

2.Capacity: 3.5-4T/Hour

3.TONY Brand 3.5-4Ton /Hour Wet Sawdust Pellet Line Project Process 

4.Main Machine: Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-250kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 340 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet sawdust biomass pellet processing equipment

Wet sawdust pellet processing equipment primarily transforms wet sawdust and other biomass raw materials into high-density pellet fuel through processes such as drying, pelletizing, cooling, and packaging. Pelletizing is the core process, requiring mechanical extrusion to shape the raw material under high temperature and pressure. Drying, a crucial step in processing wet sawdust, requires controlling the raw material's moisture content within an appropriate range to ensure optimal pelletization.

2. Characteristics of wet sawdust biomass pellet processing equipment

(1)Efficient production capacity: In order to meet the market demand for wet sawdust pellets, processing equipment usually has high production efficiency. For example, some large-scale wet sawdust pellet processing production lines can process several tons or even tens of tons of wet sawdust per hour. By optimizing the structure and operating parameters of the equipment, such as increasing the speed of pelletizing and increasing the efficiency of material transportation, efficient production capacity can be achieved, thereby reducing the production cost per unit product and improving the economic benefits of the enterprise.                                                                                           

(2) Stability and reliability: The stable operation of the equipment is the key to ensuring production continuity and product quality consistency. During the design and manufacturing process of wet sawdust pellet processing equipment, attention is paid to the quality and reliability of key components. For example, high-strength materials are used to manufacture vulnerable parts such as the pressure roller of the pelletizer to improve its wear resistance and service life. At the same time, it is equipped with advanced automatic control systems to monitor the operating status of the equipment in real time, such as temperature, pressure, current and other parameters. When an abnormal situation occurs, it can promptly alarm and take corresponding measures to ensure stable and reliable operation of the equipment and reduce downtime caused by equipment failure.        

3. Application scenarios of wet sawdust biomass pellet processing equipment

In small-scale heating scenarios such as homes or small commercial places, it is crucial to choose the right combustion equipment. For wet sawdust pellets, a small boiler or stove with good fuel adaptability should be selected. For example, some small boilers specially designed for biomass pellet combustion can adapt to the changes in the combustion characteristics of wet sawdust pellets caused by factors such as humidity by adjusting the air intake and fuel delivery speed. Some small biomass stoves use advanced gasification combustion technology, which can gasify sawdust pellets under oxygen-deficient conditions and then mix them with secondary air for combustion, thereby improving combustion efficiency.

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TONY Brand 3.5-4 Ton/Hour Wet Sawdust Pellet Manufacturing Plant can take wet sawdust,wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, wet sawdust is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. 

1. Capacity: 3.5-4 Ton/Hour

2. Raw materials: Wet sawdust

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  wood sawdust or more waste wood raw materials

Suitable customers:Wood processing plants, furniture manufacturing plants, construction sites, landscaping companies and other places with advantageous sawdust resources

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Sawdust Pellet Production Line

2. Raw Material: All kinds of wet sawdust

3. Moisture Content of Raw Material: 40%

4. Capacity: 3.5-4 tons per hour

5. Process: Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Rotary Drum Dryer-1.8*18m, TONY Pellet Machine TYJ860-Ⅲ-250kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

三维图

三维图

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烘干机

带锯末图

1.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:3.5-4Ton/Hour.

C.TONY use 1set of 1.8*18m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.2图片

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:3.5-4.5Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-250KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:3.5-4Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.4图片

包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:3.5-4Ton/Hour.  

C.TONY semi-automatic packing machine*1 set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿锯末+颗粒 颗粒机

Biomass pellets are environmentally friendly solid fuels made from biomass raw materials such as crop straw, forestry waste, sawdust, and rice husks. These raw materials are compressed and molded in specialized equipment to form pellets with a specific shape, density, and calorific value. Biomass resources are abundant and renewable; as long as plants grow, there is a continuous supply of raw materials, such as the large amounts of crop straw and forestry waste produced annually. In the context of energy restructuring, biomass pellets can serve as an effective energy alternative for applications in heating, power generation, and other sectors, alleviating energy shortages.

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锯末图 颗粒图

1. Renewable: Made from agricultural and forestry waste (such as sawdust, straw, and rice husks), it is widely available and sustainable, reducing dependence on fossil fuels.

2. Environmentally Friendly and Low-Carbon: Combustion produces near-zero carbon dioxide emissions (the same amount of CO₂ is already absorbed by the plant during growth), and sulfur and nitrogen oxide emissions are significantly lower than coal, meeting clean energy standards.

3. High Energy Density: Through a compression process, it boasts a compact size and high density (calorific value approximately 3500-4500 kcal/kg), making it easy to store and transport.

4. High Combustion Efficiency: The pellets have a regular shape and low moisture content (<10%), ensuring complete combustion with a thermal efficiency exceeding 80% and minimal ash.

5. Flexible Application: Suitable for home heating, industrial boilers, power generation, and other applications, it is compatible with dedicated combustion equipment or converted coal-fired facilities.

6. Economical: The raw material cost is low, and government subsidies are often provided, resulting in a long-term cost advantage over traditional fuels.

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绿色地球+原材料+颗粒图

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公司介绍图