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Project Brief Introduction:

1.Product:Wet Sawdust Pellet Line

2.Capacity: 2.8-3.2T/Hour

3.TONY Brand2.8-3.2Ton /Hour Wet Sawdust Pellet Line Project Process 

4.Main Machine: Rotary Drum Dryer,TONY Pellet Machine TYJ760-Ⅲ-185kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 270 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet sawdust biomass pellet processing equipment

The principle of wet sawdust pellet processing equipment is to squeeze wet sawdust into pellets by physical means. During the pelletizing process, the biomass sawdust raw material falls vertically from the feed port, and the rotation of the pressing roller makes the material continuously and evenly distributed on the surface of the inner cavity of the mold. Under the rolling of the pressing roller, the powdered material passes through the holes of the mold. In this process, the material is subjected to high pressure and high temperature, which causes physical changes or appropriate chemical changes, prompting the powdered material to form a continuously elongated cylindrical solid body. The pellets are then cut by a cutting knife and discharged from the discharge port, and the pellet pressing process is completed.

2. Characteristics of wet sawdust biomass pellet processing equipment

(1)Efficient pelletizing and stable pellet quality. The core equipment, the ring die pelletizer, utilizes a high-strength alloy ring die and wear-resistant rollers to withstand the high friction of wet sawdust, ensuring continuous production.

(2)Highly adaptable to high-moisture raw materials, it can quickly reduce moisture to the required 10%-15% for pelletizing. Even with large moisture fluctuations (such as sawdust collected during the rainy season), stable operation is maintained.

(3)Energy-saving and environmentally friendly, with high resource utilization.

(4)Highly automated and easy to operate, it monitors parameters such as raw material moisture, pelletizing temperature, and output in real time, automatically adjusting drying time, feed rate, roller speed, and other parameters to minimize manual intervention.

3. Application scenarios of wet sawdust biomass pellet processing equipment

After pre-treatment such as drying, wet sawdust pellets can be used as biomass fuel. Compared with traditional fossil fuels, it has the advantages of being renewable and having relatively low carbon dioxide emissions. In some regional heating systems, the heat generated by the combustion of wet sawdust pellets can be used for heating residents, heating in industrial production processes, etc. For example, in parts of Northern Europe, biomass pellet heating systems are widely used, and wet sawdust pellets are used as one of the raw materials to provide local residents with a warm winter living environment. This is because it has good combustion performance, can effectively release heat, and has a relatively wide source and relatively low cost.

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TONY Brand 2.8-3.2 Ton/Hour Wet Sawdust Pellet Manufacturing Plant can take wet sawdust,wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, wet sawdust is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. 

1. Capacity: 2.8-3.2 Ton/Hour

2. Raw materials: Wet sawdust

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  wood sawdust or more waste wood raw materials

Suitable customers:Wood processing plants, furniture manufacturing plants, construction sites, landscaping companies and other places with advantageous sawdust resources

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Sawdust Pellet Production Line

2. Raw Material: All kinds of wet sawdust

3. Moisture Content of Raw Material: 40%

4. Capacity: 2.8-3.2 tons per hour

5. Process: Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Rotary Drum Dryer-1.8*15m, TONY Pellet Machine TYJ760-Ⅲ-185kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

三维图

三维图

5.1图片

烘干机

带锯末图

1.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:2.8-3.2Ton/Hour.

C.TONY use 1set of 1.8*15m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.2图片

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:2.8-3.3 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ760-III-185KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:2.8-3.2Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.4图片

包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:2.8-3.2Ton/Hour.  

C.TONY semi-automatic packing machine*1 set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿锯末+颗粒 颗粒机

Biomass pellet fuel, due to its clean, environmentally friendly, high calorific value, and stable combustion, is widely used in industrial boilers, heating equipment, livestock farms, food processing, textile printing and dyeing, and the building materials industry. With the strict implementation of environmental protection policies and the gradual phase-out of traditional coal-fired boilers, market demand for biomass pellets continues to grow as a high-quality alternative to coal. Biomass pellets are primarily made from agricultural and forestry waste, such as wood chips, rice husks, straw, and sawdust. These raw materials are abundant in rural areas and even free in some areas, reducing raw material costs while also enabling waste recycling.

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锯末图 颗粒图

1. Renewable: Made from agricultural and forestry waste (such as sawdust, straw, and rice husks), it is widely available and sustainable, reducing dependence on fossil fuels.

2. Environmentally Friendly and Low-Carbon: Combustion produces near-zero carbon dioxide emissions (the same amount of CO₂ is already absorbed by the plant during growth), and sulfur and nitrogen oxide emissions are significantly lower than coal, meeting clean energy standards.

3. High Energy Density: Through a compression process, it boasts a compact size and high density (calorific value approximately 3500-4500 kcal/kg), making it easy to store and transport.

4. High Combustion Efficiency: The pellets have a regular shape and low moisture content (<10%), ensuring complete combustion with a thermal efficiency exceeding 80% and minimal ash.

5. Flexible Application: Suitable for home heating, industrial boilers, power generation, and other applications, it is compatible with dedicated combustion equipment or converted coal-fired facilities.

6. Economical: The raw material cost is low, and government subsidies are often provided, resulting in a long-term cost advantage over traditional fuels.

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绿色地球+原材料+颗粒图

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公司介绍图