1.图片

Project Brief Introduction:

1.Product:Wet Sawdust Pellet Line

2.Capacity: 3-3.5T/Hour

3.TONY Brand 3-3.5Ton /Hour Wet Sawdust Pellet Line Project Process 

4.Main Machine: Rotary Drum Dryer,TONY Pellet Machine TYJ860-Ⅲ-220kwPellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 310 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet sawdust biomass pellet processing equipment

The core principle of wet sawdust pellet processing equipment is to convert wet sawdust into biomass pellets with high density and stable combustion performance through continuous processes such as drying → pelletizing → cooling and screening.

2. Characteristics of wet sawdust biomass pellet processing equipment

(1) Strong adaptability to raw materials, compatible with a variety of biomass

Wide processing capacity: Processable raw materials include wet sawdust, wood shavings, etc.

Clear requirements for raw material pretreatment: The moisture content of the raw materials must be controlled at 10%-15% (too high a moisture content will easily cause adhesion and mold clogging, while too low a moisture content will result in insufficient pellet strength), and the particle size is usually required to be 1-3mm.

(2)Modularization of core equipment and continuous production process

Modular combination: A typical production line consists of "drying equipment (humidification) → granulation equipment (forming) → cooling equipment (cooling) → screening equipment (screening) → packaging equipment". Each module can be flexibly increased or decreased according to production capacity requirements (for example, for small production lines, some auxiliary equipment can be omitted).

Continuous operation: Through the connection of various links such as conveyor belts and screw feeders, automated continuous production from raw material input to finished product output is achieved.

3. Application scenarios of wet sawdust biomass pellet processing equipment

Specialized pellet fuel plants: These plants produce biomass pellets on a large scale and supply them to the commercial fuel market. These plants typically have large production lines (with a capacity of 5-30 tons/hour) and use sawdust, wood shavings, and agricultural and forestry waste as feedstock. The products are sold to end-users such as power plants, heating companies, and households.

Distributed energy station support: Some small and medium-sized energy stations (such as rural heating stations and industrial park power plants) have their own pellet processing equipment. They process the biomass feedstock locally and then burn it directly in boilers to generate electricity or heat, reducing transportation costs.

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TONY Brand 3-3.5 Ton/Hour Wet Sawdust Pellet Manufacturing Plant can take wet sawdust,wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, wet sawdust is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. 

1. Capacity: 3-3.5 Ton/Hour

2. Raw materials: Wet sawdust

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  wood sawdust or more waste wood raw materials

Suitable customers:Wood processing plants, furniture manufacturing plants, construction sites, landscaping companies and other places with advantageous sawdust resources

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

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原材料--成品图

1. Project Name: Wet Sawdust Pellet Production Line

2. Raw Material: All kinds of wet sawdust

3. Moisture Content of Raw Material: 40%

4. Capacity: 3-3.5 tons per hour

5. Process: Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Rotary Drum Dryer-1.8-18m, TONY Pellet Machine TYJ860-Ⅲ-220kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

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流程图1

流程图.

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原材料+颗粒图

颗粒+机器图

三维图

三维图

5.1图片

烘干机

带锯末图

1.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:3-3.5Ton/Hour.

C.TONY use 1set of 1.8*18m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.2图片

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:3-3.5 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ860-III-220KW*1set

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:3-3.5Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.4图片

包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:3-3.5Ton/Hour.  

C.TONY semi-automatic packing machine*1 set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

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客户生产线案例图

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图 湿锯末+颗粒 颗粒机

Project Startup Recommendations

1. Preliminary Research:

First, visit local logistics parks and factories to confirm monthly sawdust supply (the raw material quantity must meet the "production capacity x 1.2" requirement to avoid idle capacity). Also, contact two or three potential customers (such as nearby food factories and heating companies) and sign letters of intent for supply.

2. Pilot Operation:

If funding is limited, start with a small-scale project (1 ton per hour) and spend six to twelve months verifying raw material supply, customer stability, and profit margins before gradually expanding production.

3. Long-Term Planning:

Once the project is operating stably, you can expand the supply chain. For example, establishing a dedicated logistics fleet (to reduce transportation costs), developing customized pellets (for example, offering "low-ash pellets" for fireplace users to increase unit prices), or building a small-scale biomass heating station (to directly supply heat to surrounding factories and increase profits). In summary, the pallet-to-biomass pellet fuel project is suitable for entrepreneurs or small and medium-sized enterprises with local resources (raw materials/customers) and medium-sized capital. The key lies in controlling raw material costs, securing stable customers, and ensuring environmental compliance to achieve sustainable profitability.

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锯末图 颗粒图

1.Environmentally friendly features                                                                                                                                                                                               

(1)Low pollution emissions: The sulfur and phosphorus content during combustion is extremely low, and the concentration of SO₂ and NOx in the flue gas is much lower than that of coal. It will not produce acid rain, and CO₂ emissions are zero (because plants absorb CO₂ during growth) 

(2)Ash utilization: Ashes after combustion are rich in organic potassium and can be recycled as high-efficiency organic fertilizer                                                                                     

2.Economical                                                                                                                                                                                                                                           

(1)Wide range of raw materials: waste such as wood processing waste and crop straw can be used, and the production cost is lower than traditional fossil fuels.                                                           

(2)Substitution benefits: Replacing coal can save about 20% to 30% of fuel costs                                                                                                                                     

3.Wide range of application scenarios                                                                                                                                                                                                     

(1)Industrial applications: Widely used in boiler heating, power generation and industrial production, such as textile factories, food factories, etc.                                                                   

(2)Civil heating and living energy: Wood pellets have high combustion efficiency, are easy to store and use, and are safe and hygienic.                                                                                   

(3)Biomass industrial boiler: As the main fuel for industrial boilers, it replaces coal, heavy oil and natural gas to solve environmental pollution problems.

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绿色地球+原材料+颗粒图

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公司介绍图