1.图片

Project Brief Introduction:

1.Product:Wet Sawdust Pellet Line

2.Capacity: 3-4T/Hour

3.TONY Brand 3-4Ton /Hour Wet Sawdust Pellet Line Project Process 

4.Main Machine: Rotary Drum Dryer,TONY Pellet Machine TYJ551-Ⅲ-110kw,Pellets Cooler,Packing Machine And Belt Conveyors

5.Total Power: About 315 kw

6.Need Area: About   ㎡  L:  M  W:  M  H:  M

Project Layout For Customer:

三维图

原材料图+颗粒机图片

1. The working principle of wet sawdust biomass pellet processing equipment

The working principle of wet sawdust pellet processing equipment (the core of which is a biomass pellet machine, a special model suitable for wet material processing) is to convert wet sawdust with a high moisture content (usually 15%-30%, some models can be compatible with higher moisture content) into high-density, regularly shaped solid pellets through the core process of "pretreatment → extrusion molding → cutting and shaping". The core is to use mechanical pressure to overcome the friction between wood fibers to achieve material densification and shaping.

2. Characteristics of wet sawdust biomass pellet processing equipment

(1) Wide adaptability of raw materials: Reduce the cost of raw material procurement

Can mix and process wet materials containing wood fiber such as "wet sawdust, bark, bamboo chips" (mixing ratio does not exceed 30%), further broaden the source of raw materials, especially suitable for users near wood processing plants and furniture factories

(2) High processing efficiency: continuous operation + low failure rate

Long continuous operation time: Due to the "integrated design" of pretreatment, molding, and cooling links, and the optimization of anti-clogging structure, the equipment can achieve 8-12 hours of continuous operation

(3) Excellent particle quality: Meet the application needs of multiple scenarios

Stable physical properties: The formed biomass particles have high density (1.1-1.3g/cm³), high hardness (compressive strength ≥15MPa), are not easy to break during storage and transportation (breakage rate ≤3%), and have low hygroscopicity (moisture content is stable at 12%-18%), and can be stored for 6-12 months without mold;

Diverse application scenarios:

As biomass fuel: The calorific value can reach 4200-4500 kcal / kg (close to medium-quality coal), and ash content ≤5%, suitable for industrial boilers and biomass power plants;

After crushing, it can be used as a filling matrix for organic fertilizer, realizing "turning waste into treasure".

(4) Convenient operation and maintenance: Reduce labor and operation and maintenance costs

Intelligent control: If problems such as agglomeration, blockage, motor overload, etc. occur, the machine will automatically shut down and alarm, eliminating the need for 24-hour manual supervision;

Convenient replacement of wearing parts: The rollers, molds and other wearing parts adopt a "quick-release structure" and have a long service life.

(5) Environmental protection and policy adaptation: Meet the needs of green development

Zero wastewater discharge: No liquid wastewater is generated during the processing; dust is collected by a "bag dust collector"

Comply with biomass energy policy: The sawdust pellets produced are "renewable biomass energy"

3. Application scenarios of wet sawdust biomass pellet processing equipment

(1) Biomass power generation/heating enterprises

Typical scenarios: Biomass power plants and industrial boilers (such as heating boilers in textile factories and food factories) require a large amount of stable pellet fuel

(2) Small and medium-sized heating/drying users

Typical scenarios: Rural heating stations, agricultural product drying plants (such as grain, fruit and vegetable drying), greenhouse heating; processed pellets are directly stored in the silo of the heating station and can be taken out as needed.

(3) "Self-circulating" processing in orchards/tea gardens

Typical scenarios: After being processed into pellets, they can be used as fuel for the orchard's "biomass hot air furnace" (for fruit tree frost protection and fruit drying), or crushed and buried in the soil to improve soil quality, realizing "self-circulating waste in the park";

(4) Environmental protection and solid waste treatment fields

Typical scenarios: Urban solid waste treatment plants (sorted wet wood waste), garden waste treatment stations (wet branches, wet shrub slices)

2.图片

TONY Brand 3-4 Ton/Hour Wet Sawdust Pellet Manufacturing Plant can take wet sawdust,wood chips, various types of wood - related biomass materials, such as wood pallets ,branches, wood logs, and wood shavings. After pretreatment and processing, wet sawdust is solidified into high - density wood pellet fuel. This fuel is an ideal substitute for coal and oil and plays a role in energy conservation and emission reduction. 

1. Capacity: 3-4 Ton/Hour

2. Raw materials: Wet sawdust

3. Moisture: Wet type, about 40%.

4. Application: All kinds of  wood sawdust or more waste wood raw materials

Suitable customers:Wood processing plants, furniture manufacturing plants, construction sites, landscaping companies and other places with advantageous sawdust resources

5. Finished Pellets Markets: Large power plants ,domestic heating, industrial heating, combustion heat, heating systems, boiler rooms, school canteens, foundry heat sources.

3.图片

图片

原材料--成品图

1. Project Name: Wet Sawdust Pellet Production Line

2. Raw Material: All kinds of wet sawdust

3. Moisture Content of Raw Material: 40%

4. Capacity: 3-4 tons per hour

5. Process: Drying Process - Pelletizing Process - Cooling Process - Packing Process

6. Main Equipment:  Rotary Drum Dryer-1.8*18m, TONY Pellet Machine TYJ551-Ⅲ-110kw, Galvanized Pellets Cooler, Semi-automatic Packing Machine and Belt Conveyors

4.图片

流程图1

流程图.

5.图片

原材料+颗粒图

颗粒+机器图

三维图

三维图

5.1图片

烘干机

带锯末图

1.Sawdust Drying Process:

A.This process is mainly used to dry the sawdust from 40% to 10-15%.

B.Capacity:3-4Ton/Hour.

C.TONY use 1set of 1.8*18m  rotary drum dryer for this process, TONY hot blast stove is made of firebrick pan, shell with H steel plate as the frame.   There are 3 layers of fire blocking device inside, which can effectively prevent the fire from entering the tumble dryer.Customers can choose to use waste wood, biomass pellets, natural gas, etc. as fuel for the hot air furnace

TONY dryer use spiral tube material, and is not easy to deform.

Unlike other manufacturers with iron plate splicing welding, very easy to deformation.

Main Parts:

(1)TONY's Rotary Drum Dryer Main Body.  (Reducers With Motors and Pips.)

(2)TONY's  Hot Stove.

(3)Fan Blower+Cyclone With Airlock.

5.2图片

颗粒机四件套带 原材料，颗粒图

2.Pelletizing Process:

A.This process is mainly used to to product pellets into φ6-8mm.

B.Capacity:1.5-2 Ton/Hour. 

C.TONY brand vertical ring die pellet machine TYJ551-III-110KW*2 sets

D.Double Screw Cycling Silo is added above the pellet machine, which has the advantages of saving space, saving labor, intelligently controlling the feeding speed, not easy to block the material, and improving production efficiency.

Main Parts:

(1)TONY's New Vertical Ring Die Pellet Machine.

(2)Cyclone And Bags Dust Collectors. 

(3)Automatic Lubrication System.

(4)Electrical Cabinets. 

You can chose TONY new type SS304 pellet machine

5.3图片

镀锌冷却仓加颗粒图

3.Cooling Process:

A.This process is mainly used to cool pellets from 80-90℃ to 20-30℃  

B.Capacity:3-4Ton/Hour.                                                   

C.TONY brand galvanized pellets cooler *1set                    

Main Parts:                                                                                                                                   

(1)TONY's Galvanized Pellets Cooler With Vibrating Screen.

(2)Cyclone And Bags Dust Collectors.  

(3) Fan Blower.

(4)Connect Pipes.

5.4图片

包装机

4.Packing Process:

A.This process is mainly used to pack pellets into 15-50KG/Bags. 

B.Capacity:3-4Ton/Hour.  

C.TONY semi-automatic packing machine*1 set

Main Parts: 

(1)TONY's  Semi-Automatic Packing Machine. 

(2)Sew Machine, Buyer Can Also Choose Hot Seal Machine For Chosen,To Confirm With Tony For The Price Difference. 

(3)Bags Transportation Conveyors.

(4)Feeding Inlet Silo.

(5)Electrical Cabinets.

6.图片

客户生产线案例图

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图 湿锯末+颗粒 颗粒机

The sawdust biomass pellet project is an environmentally friendly investment with broad prospects.

1. Project Background:

Against the backdrop of the deepening implementation of the "Dual Carbon" strategy and the rising costs of traditional energy, the sawdust biomass pellet project has emerged. This project converts sawdust and other waste generated by wood processing plants and furniture factories into high-density biomass pellet fuel through high-pressure extrusion, achieving resource recycling and reuse, meeting environmental requirements, and generating significant economic benefits.

2. Project Investment:

The project investment scale varies depending on the production scale.

3. Equipment Selection:

Selecting efficient, intelligent, and stable sawdust pellet equipment is crucial to the project's success. High-quality equipment should feature core technologies such as high-precision roller die design, strong raw material adaptability, intelligent temperature and pressure control systems, and automatic lubrication and fault detection. 4. Market Demand and Application Scenarios

Stricter environmental protection policies are driving the phase-out of traditional coal-fired boilers. Biomass pellets, due to their cleanliness, high calorific value (comparable to coal), and stable combustion, have become an alternative energy source for industrial boilers, heating equipment, livestock farms, and food processing. Demand has surged, particularly under the "coal-to-biomass" policy.

8.图片

锯末图 颗粒图

Sawdust is originally loose and bulky (1 cubic meter of loose sawdust weighs only about 150-200 kilograms). Processing it into pellets significantly increases its density, solving the pain points of traditional biomass fuels, which are difficult to store and transport:

1. High density and concentrated energy: Pellets can reach a density of 1.1-1.3 tons per cubic meter. The energy of 1 cubic meter of pellets is equivalent to 0.7-0.8 tons of standard coal. Their volume is only 1/5-1/6 of that of loose sawdust. Storage does not require large warehouses; ordinary workshops or simple sheds can be used, saving over 50% of storage space.

2. Low transportation costs and adaptability to large-scale use: The high-density feature significantly improves transportation efficiency. Based on road transportation calculations, a 10-ton truck can transport 10 tons of pellets (approximately 8 cubic meters). If loose sawdust with the same energy is transported, 40-50 cubic meters are required, reducing transportation costs by 60%-70%. It is particularly suitable for "high-volume" scenarios such as industrial enterprises and power plants.

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绿色地球+原材料+颗粒图

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公司优势图